Quality Heavy-Duty Forging Tools for Advanced Precision Crafting

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory stands as a radiant beacon of innovation and unmatched quality, proudly recognized as the illustrious forebear of Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrial heartland of Botou within Hebei Province, China, our company benefits from a strategic location just 200 kilometers away from the vibrant metropolis of Beijing. With a rich legacy spanning over three decades, we have firmly established ourselves as pioneers in the custom forging industry, celebrated for our exceptional craftsmanship and unwavering dedication to excellence. Our commitment transcends mere expertise acquisition; we passionately integrate cutting-edge techniques with state-of-the-art machinery, ensuring our production processes lead the way in innovation. This relentless pursuit of progress empowers us to consistently exceed market expectations, delivering unparalleled satisfaction and unrivaled excellence to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging eloquently bridges the gap between historical craftsmanship and modern metalworking marvels, underscoring its profound significance in today's industry. At its essence, forging skillfully metamorphoses raw metal while preserving its inherent strength. Expert artisans employ sophisticated methods like hammering, rolling, and pressing to shape the metal with precision. This intricate process, driven by intense heat, allows for the expert manipulation of metal, unveiling a captivating variety of forging techniques, each with unique benefits.

Forging emerges as the premier method for fabricating components with outstanding physical properties, surpassing casting and other metalworking techniques with its unmatched tensile strength and remarkable cost-effectiveness. This superiority is attributed to the meticulous management of the metal's grain structure. By eschewing melting, percussive and compressive forces are expertly applied to guide the grain, aligning seamlessly with the final product's design. This meticulous procedure results in components with significantly enhanced strength, far exceeding those that are machined or cast.

Botou Casting Machinery Processing Co., Ltd cordially invites you to experience the unparalleled advantages of forging. We cater to a diverse spectrum of industries with our comprehensive suite of masterful forging services, meticulously tailored to accommodate a wide variety of application requirements.

A THOROUGH JOURNEY THROUGH THE FORGING PROCESS: UNLOCKING THE SECRETS

In the expansive domain of forging, an array of specialized subtypes flourishes, each distinguished by intricate process nuances. Yet, most forging operations adhere to a fundamental sequence of steps that guarantee successful results.

• The success of forging is rooted in the meticulously crafted dies that shape and compress metal into precise forms. Selecting the appropriate toolset is crucial for achieving the desired outcome. Custom die designs are often indispensable to meet rigorous specifications, particularly in high-volume production runs where multiple dies seamlessly coordinate tasks such as flattening, forming, and cutting.
• After comprehensive planning and precise toolmaking, the transformative journey of metalworking begins. Initially, the workpiece, or billet, is meticulously cut to exact dimensions and then heated to the precise temperature essential for effective molding.
• At this pivotal stage, forging methods can diverge significantly. Depending on the selected technique, the heated billet may be placed between dies or inserted into a preformed cavity for compression. In contrast, cold forging involves shaping the ambient temperature billet through manual hammering techniques to achieve the desired form.
• To achieve optimal results, certain finishing refinements may be necessary. For example, some dies generate excess material known as flashing, which must be precisely trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, a time-tested art that has evolved over centuries, encompasses two primary methods: hot forging and cold forging. Both techniques masterfully transform raw metal into durable and high-quality components, representing the zenith of precision craftsmanship.

Hot forging entails meticulously heating metal to temperatures beyond its recrystallization point, reaching up to a scorching 2,300 degrees Fahrenheit. Celebrated for its exceptional energy efficiency, this method facilitates easier shaping due to reduced yield strength and increased ductility. Additionally, it effectively eradicates chemical inconsistencies, ensuring a uniformly consistent metal composition throughout the entire forged product.

Cold forging, on the other hand, artfully reshapes metals at or slightly above room temperature, rigorously challenging their strength and resilience. Although tougher metals like high-carbon steel may pose resistance, cold forging is acclaimed for its unparalleled precision, achieving remarkable dimensional accuracy, consistency, and an exceptional surface finish. This adaptable technique encompasses processes such as bending, extruding, cold drawing, and cold heading, necessitating sophisticated machinery and occasionally, interim annealing.



ADVANTAGES

• Preservation of the metal's natural grain flow significantly enhances the structural integrity of the finished product.
• Retention of the metal's inherent strength ensures robust and enduring products that stand the test of time.
• Complete elimination of imperfections, inclusions, and porosity, resulting in flawlessly crafted products.
• Relatively low production costs make it an economically attractive and viable choice for manufacturers.
• Remarkable production efficiency and output, optimizing operational productivity and resource management.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, proudly leads the charge in innovation, renowned for crafting exceptional hot forging parts and components. These precision-engineered marvels cater to a wide variety of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and more. Our products are a testament to our relentless commitment to unmatched excellence in both design and functionality.

Hot forging stands out as the premier technique for creating some of the toughest and most enduring components in the metal manufacturing landscape. Our expansive capabilities span from crafting lightweight parts weighing mere grams to engineering massive components weighing several hundreds of kilograms. For those parts that demand impeccable surface finishes, we offer a wide selection of secondary operations, including precision machining and advanced surface finishing. This meticulous craftsmanship ensures that each element not only matches but surpasses the zenith of quality and performance.

 

What Is Hot Forging?

Hot forging is an advanced technique that involves heating metal beyond its recrystallization temperature. This cutting-edge process significantly reduces flow stress and energy consumption, enabling accelerated production rates. It streamlines metal shaping and greatly diminishes fracture risks during manufacturing, making it an indispensable method in contemporary metalworking.

Iron and its alloys are prominently hot forged for two key reasons: Firstly, as work hardening progresses, robust materials like steel and iron become progressively resistant to shaping. Secondly, hot forging these formidable metals is cost-effective, facilitating further heat treatment processes that bolster strength without solely relying on cold working techniques.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel is expertly forged at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and shaped in molds, which may also be heated as needed. This high-temperature environment allows for the formation of intricate and complex shapes, surpassing cold forging capabilities, significantly enhancing the metal's pliability and formability.

For superalloys, which are naturally less malleable, specialized techniques like isothermal forging are used to ward off oxidation. Also known as hot forging, this refined thermal process keeps the workpiece at an optimal temperature throughout, ensuring the exceptional quality and structural integrity of the final product.

Maintaining the workpiece's temperature is skillfully accomplished by heating the mold to a range near or just below that of the workpiece. This prevents cooling at mold interfaces, optimizing metal flow properties and greatly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with exceptional ductility, permitting effortless manipulation into desired shapes and forms.
• Complex shapes: The process enables the creation of intricate and complex forms that might be unattainable through conventional forging methods, expanding design possibilities.
• High precision: Achieve remarkable precision in the dimensions and surface finishes of forged components, ensuring consistently meeting strict and exacting standards.
• Cost benefit: Experience reduced production costs and optimized material utilization, making hot forging a financially astute choice for your manufacturing demands.
• Enhanced stiffness: The process naturally fortifies materials, enhancing stiffness and durability in finished products, ensuring long-lasting performance and reliability.
• Size: Our diverse product offerings span from compact 1-inch parts to substantial 30-inch components. We expertly address diverse needs and specifications, delivering solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, experience the zenith of precision engineering with our high-end machining services. These services are intricately tailored to offer incredible accuracy and exceptional professionalism. Each product is crafted to not only align with but transcend the stringent demands of today's industry benchmarks. With a cadre of experienced professionals at your disposal, we guarantee that your projects will achieve an unparalleled level of excellence, fulfilling the highest standards of quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Explore our extensive range of elite services meticulously crafted to cater to every manufacturing requirement. Whether through expert punching, precise drilling, meticulous tapping, flawless bending, or elaborate milling, our solutions are designed to handle both complex and simple projects with exceptional excellence and dependability. Trust us with your project's success and experience the transformation of your concept into a tangible masterpiece.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance both the visual charm and structural robustness of your products with our comprehensive suite of surface treatment solutions. From masterful painting to top-tier anodizing, resilient black oxide, and durable powder coating, we are dedicated to amplifying not only the aesthetic appeal but also the structural soundness of your components. Rely on Botou Casting Machinery Processing Co., Ltd to considerably enhance your product's performance and overall allure.
• Heat Treatment: Enhance the performance of your components with our advanced heat treatment techniques, meticulously crafted to boost strength, resilience, and wear resistance. Our state-of-the-art processes are designed to extend the longevity and functionality of your products, guaranteeing they meet and surpass any application requirements. Experience ultimate reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's pioneering solutions.

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