Reliable Forging Products for High-Quality Global Manufacturing Needs

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• 12: 111
• 13: 2532
• Ghjm: 1456236451
• Sdfgh: 4564
• Edtyd: 456456
• Fudh: 486456
• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Product Description

 

Reliable Metal Forging Manufacturers for Global Distribution Needs
 

Botou Casting Machinery Factory, an esteemed leader and a precursor to Cangzhou Metallic Crafts Co., Ltd, stands as a symbol of industrial strength, proudly located in Botou's vibrant heart. Recognized as a key casting and forging center in Hebei Province, China, we enjoy a prime position just 200 kilometers from the bustling city of Beijing. With an illustrious history of over 30 years in custom forging artistry, we embody the rich tradition and innovative spirit that characterize exceptional forging craftsmanship. Our steadfast pledge to progress goes beyond merely acquiring external knowledge; we passionately incorporate the most sophisticated methodologies and state-of-the-art machinery. Driven by an unyielding commitment to continuous evolution and innovation, we aim to surpass the ever-evolving market expectations. Our dedicated mission is to deliver exceptional satisfaction and unmatched excellence to our valued clients.

A GUIDE TO FORGING PARTS

Forging, an age-old craft rich in tradition, continues to illuminate the metalworking industry as a paragon of excellence. This esteemed technique masterfully transforms raw metal in its solid state through the artful use of hammering, rolling, or pressing. By employing elevated temperatures, skilled forging artisans adeptly mold metal, offering a spectrum of process forms, each bearing unique advantages. These methods not only preserve the metal's structural integrity but also enhance its adaptability for a wide range of applications.

In the realm of metalworking, forging holds a prestigious position, renowned for its capability to craft components boasting exceptional physical properties, notably superior tensile strength, all achieved with impressive cost-effectiveness. This unparalleled quality results from the expert manipulation of the metal's intrinsic grain structure. Unlike casting or machining, forging utilizes controlled percussive or compressive forces to meticulously align the grain with the product's contours, leading to components significantly stronger than those fashioned through machining or casting techniques.

Discover the transformative prowess of forging with Botou Casting Machinery Processing Co., Ltd. Our commitment extends across a vast array of industries, delivering a comprehensive suite of expert forging services meticulously crafted to meet diverse application needs. Experience the precision and durability our expert techniques bring to your projects, ensuring unparalleled quality and satisfaction.

AN IN-DEPTH EXPLORATION OF THE FORGING PROCESS

Within the expansive field of forging, a diverse range of specialized subtypes flourishes, each characterized by its unique procedural nuances. Despite these variations, most forging projects adhere to a fundamental sequence of steps, ensuring consistency and precision throughout the entire process.

• The art of forging relies on the use of intricately engineered dies, designed to shape and compress metal into the desired forms. The selection of the ideal toolset is crucial to achieving the precise shape required. Custom die designs often become essential to meet stringent specifications, particularly in large-scale production runs where multiple dies work in unison to flatten, form, or cut the metal.
• With meticulous planning and the creation of precise tools complete, the metalworking journey commences. The initial workpiece, known as a billet, is carefully cut to the required dimensions and then heated to a temperature optimized for shaping excellence.
• At this pivotal stage, forging techniques present significant variations. Depending on the selected method, the heated billet may be positioned between dies or placed within a pre-shaped cavity for compression. In contrast, during cold forging, the billet remains at room temperature and is manually hammered to achieve the desired configuration.
• To ensure a flawless finish, certain final refinements may be necessary. For example, some dies may produce excess material, known as flashing, which must be carefully trimmed away to create an impeccable final product.

COLD FORGING VS HOT FORGING

 

Forging stands as a timeless and esteemed craft, elegantly evolving over centuries into two distinguished methodologies: hot forging and cold forging. These ingenious techniques, each with their own strategic processes, transform raw metal into robust, top-tier products, opening up a myriad of manufacturing possibilities. They are the very essence of innovation, elevating metalwork to new heights and unlocking endless potential.

Hot forging is a mesmerizing and intricate process that elevates metal beyond its recrystallization temperature, sometimes reaching a staggering 2,300 degrees Fahrenheit. This technique is celebrated for its remarkable efficiency in reducing the energy needed to shape metal, thanks to decreased yield strength and enhanced ductility. Additionally, hot forging meticulously strips away chemical imperfections, ensuring a consistently uniform metal composition that robustly fortifies the material's integrity, making it an ideal choice for high-precision applications.

Cold forging, by contrast, daringly shapes the formidable strength of metals at ambient or slightly elevated temperatures. While robust metals like high-carbon steel may initially resist, cold forging excels in delivering unmatched precision with remarkable dimensional accuracy, uniformity, and a polished surface finish. Its versatility shines through with techniques such as bending, extruding, cold drawing, and cold heading. These methods may require higher equipment investments and occasional intermediate annealing to achieve the desired outcomes, but the exceptional results speak for themselves.



ADVANTAGES

• Preserves the natural grain flow of the metal, ensuring unwavering structural integrity and amplifying the performance and longevity of the final product to unmatched levels of excellence.
• Maintains the inherent strength of the metal, ensuring its durability and reliability across a vast array of demanding applications, making it a trusted choice for industries that demand the utmost resilience.
• Eradicates defects, inclusions, and porosity, resulting in top-tier products of exceptional quality and unwavering reliability, ensuring that every component meets the highest standards.
• Relatively low production costs, providing economic efficiency and unparalleled cost-effectiveness throughout the manufacturing processes, making it an attractive option for budget-conscious operations.
• Delivers exceptional production yield and efficiency, optimizing output and guaranteeing a steady supply of high-quality components, ensuring robust performance across all sectors, and meeting the ever-growing demands of global industries.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we are passionately committed to delivering unmatched hot forging parts and components that effortlessly integrate across diverse industries. Our expertly crafted products serve a wide array of sectors, including automotive, food dairy, machinery, medical, plumbing, and irrigation. Our proficiency further extends to mining, petrochemical, electrical, energy, aerospace, and marine industries, among others. Each product we create exemplifies our dedication to meticulous design and superior quality.

Hot forging stands at the pinnacle of techniques for producing some of the most durable components in the metal industry. Our vast capabilities enable us to forge everything from lightweight pieces weighing just a few grams to hefty components weighing several hundred kilograms. For parts requiring distinctive surface finishes, we provide an extensive range of secondary operations, such as precision machining and advanced surface treatments, ensuring that every component adheres to the highest quality standards.

 

What Is Hot Forging?

Hot forging is a cutting-edge process where metals are heated beyond their recrystallization temperature. This crucial phase dramatically decreases flow stress and energy consumption, accelerating production speeds. It enhances the metal shaping process while significantly reducing fracture risks during manufacturing.

Iron and its alloys are primarily selected for hot forging for two main reasons: Firstly, as work hardening advances, these robust materials like steel and iron become more resistant to deformation. Secondly, the cost-effective nature of hot forging these metals supports subsequent heat treatment processes that enhance material strength without solely relying on cold working techniques.

Standard temperatures for hot forging include: Aluminum (Al) Alloys from 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys from 700°C (1,292°F) to 800°C (1,472°F); Steel at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to prevent strain hardening during deformation. The process involves plastically deforming the heated metal and shaping it within heated molds. This high-temperature environment allows for crafting more intricate shapes than cold forging, as the metal becomes more malleable.

For superalloys, which naturally possess less ductility, specialized techniques such as isothermal forging are used to prevent oxidation. Known as hot forging, this thermal method retains the workpiece at an optimal temperature throughout, ensuring superior quality and integrity in the finished product.

Maintaining the workpiece's temperature is achieved by heating the mold to a point near or just below the workpiece's temperature. This approach eliminates cooling between mold interfaces, optimizing metal flow properties and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with exceptional ductility, allowing smooth manipulation into desired shapes.
• Complex shapes: This process facilitates the creation of intricate and complex shapes that may be unattainable via other forging techniques.
• High precision: Experience extraordinary precision in dimensions and surface finishes of forged components, maintaining the most stringent standards.
• Cost benefit: Benefit from reduced production costs and improved material utilization, making hot forging a cost-effective choice.
• Enhanced stiffness: The process inherently strengthens materials, imparting greater stiffness and durability to the final products.
• Size: Our products range from compact 1-inch parts to substantial 30-inch components, catering to a broad spectrum of needs and specifications.
• Weight: We produce parts ranging from light ounces to robust components exceeding 100 pounds, meticulously tailored to your precise specifications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Unleash the full potential of your products with our unrivaled array of secondary operations and custom heat treatment services. Crafting excellence in every step, each process is designed with meticulous precision to ensure exceptional performance and durability, tailored exclusively to meet the most demanding specifications, so you can achieve unparalleled success and reliability.

• High Precision Machining: Enter a realm of engineering excellence with our high precision machining services, where every detail is crafted to perfection. Our commitment to precision guarantees that each component not only meets but surpasses expectations, delivering superior quality and unmatched satisfaction, making every project a testament to our dedication to perfection.
• Punching, Drilling, Tapping, Bending, Milling: Explore our all-encompassing and adaptable manufacturing solutions with proficiency in expert punching, exact drilling, meticulous tapping, seamless bending, and detailed milling. Each service is thoughtfully crafted to precisely fulfill your wide-ranging manufacturing needs, promising exceptional precision and a standard of excellence that is second to none.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform your products with our extensive suite of surface treatment solutions, elevating both aesthetics and durability. Our expert painting, premium anodizing, robust black oxide, and enduring powder coating services are meticulously designed to enhance not just the appearance but also the resilience of your products, offering a blend of beauty and strength that will stand the test of time.
• Heat Treatment: Tap into the pinnacle of performance with our cutting-edge heat treatment processes. Engineered to optimize every facet, from strength to longevity, these innovative techniques ensure that your components achieve remarkable strength, toughness, and wear resistance. Our advanced processes empower your products to perform at their best, delivering excellence and reliability at every turn.

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