in China′s Forging Factory Casting Factory Professional Direct Manufacturers

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Hot Forging
• Application: Auto Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Sand Blasting
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Mateiral: Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
• Logo: Customize Available
• Size: Customize Available
• Drawing Format: 3D, Pdf, CAD...
• Transport Package: Carton, Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Company Profile

Botou Casting Machinery Factory, the illustrious predecessor of Cangzhou Metallic Crafts Co., Ltd, stands as a beacon of industrial prowess in the vibrant heart of Botou. This city is famed as a crucial casting and forging hub within Hebei Province, China, and is conveniently situated just 200 kilometers from the dynamic cityscape of Beijing. With an esteemed legacy spanning over thirty years in the specialized field of custom forging, we embody the rich heritage and pioneering spirit of forging brilliance. Our unwavering dedication transcends mere acquisition of external knowledge, as we ardently integrate cutting-edge methodologies and the most advanced machinery available. Our commitment to perpetual development and innovation ensures that we not only meet, but consistently surpass, the evolving demands of the market. We are devoted to delivering exceptional satisfaction and unmatched excellence to our esteemed clientele.

A GUIDE TO FORGING PARTS

Forging is a revered, time-honored method of metalworking, steeped in history yet thriving in the modern era. This esteemed practice skillfully transforms raw metal while maintaining its solid state, achieved through expert techniques such as hammering, rolling, or pressing. The art of forging involves applying high heat to mold the metal, offering a rich array of forging variations-each with unique benefits and exceptional utility.

In the realm of metalworking, forging is unparalleled-it is the gold standard for crafting components with exceptional physical characteristics, including incomparable tensile strength, all delivered with cost-efficiency. This superiority is attributed to the meticulous manipulation of the metal's grain structure. By avoiding melting, strategic percussive and compressive forces guide the grain's alignment to match the final product's shape, resulting in components that boast significantly enhanced strength over machined or cast alternatives.

At Botou Casting Machinery Processing Co., Ltd, we invite you to explore the remarkable advantages of forging. Our company caters to a broad spectrum of industries, offering a diverse range of expert forging services tailored to meet your specific application needs.

A THOROUGH AND IN-DEPTH EXPLORATION OF THE FORGING PROCESS

Forging encompasses a vast array of specialized subtypes, each with its own unique procedural details. Despite these differences, most forging operations adhere to a core set of essential steps that form the bedrock of this artful process.

• The hallmark of successful forging lies in meticulously crafted dies that shape and compress metal with precision into the desired forms. Selecting the appropriate toolset is crucial for achieving the intended configuration. Often, custom die designs are required to meet stringent specifications, particularly in large-scale production scenarios where multiple dies work in harmony to undertake tasks like flattening, forming, or cutting.
• After extensive planning and precision tool fabrication, the transformative stage of metalworking commences. Initially, the workpiece, or billet, is cut to the required dimensions before being heated to the precise temperature needed for molding.
• At this juncture, forging techniques can diverge significantly. Depending on the chosen method, the heated billet may be placed between dies or within a pre-formed cavity to be compressed. Alternatively, in cold forging, the billet remains at ambient temperature, where it is expertly hammered to achieve the intended shape.
• To ensure a flawless finish, some final adjustments may be necessary. For example, certain dies may produce excess material, termed flashing, which requires meticulous trimming to achieve a perfect final product.

COLD FORGING VS HOT FORGING

 

Forging represents a revered craftsmanship that has elegantly evolved over the centuries, culminating in two distinct techniques: hot forging and cold forging. Each of these specialized processes, with their strategic methodologies, transforms raw metal into strong, high-quality products, unlocking limitless potential in the realm of manufacturing.

Hot forging encapsulates the captivating journey of heating metal beyond its recrystallization temperature, at times reaching a blistering 2,300 degrees Fahrenheit. Celebrated for its ability to reduce the energy needed to mold metal, this technique relies on diminished yield strength and heightened ductility. Furthermore, hot forging skillfully eradicates chemical inconsistencies, ensuring a seamless and uniform metal composition, thereby amplifying the material's overall strength and integrity.

Conversely, cold forging takes on the challenge of molding metals at room or marginally heightened temperatures. While robust metals, such as high-carbon steel, may resist due to their inherent strength, cold forging excels in delivering remarkable precision with unparalleled dimensional accuracy, uniformity, and a stunning surface finish. This method's adaptability is showcased through techniques like bending, extruding, cold drawing, and cold heading, though these may necessitate higher equipment investments and occasional intermediate annealing to meet specific goals.



ADVANTAGES

• Safeguard the natural grain flow of the metal, ensuring the structural soundness and bolstering the overall performance of the finished product.
• Preserve the intrinsic strength of the metal, ensuring its durability and trustworthiness across diverse applications.
• Eliminate imperfections, inclusions, and porosity, resulting in exceptional products with outstanding quality and dependability.
• Reduced production expenses, offering economic efficiency and cost-effectiveness throughout manufacturing processes.
• Remarkable production yield and efficiency, optimizing productivity and assuring a steady supply of premium-quality components.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we are steadfast in our commitment to delivering exceptional hot forging parts and components. With precision engineering at our core, we cater to a diverse array of industries, including automotive, food dairy, and machinery, as well as medical, plumbing, and watering sectors. Our expert services extend into mining, petrochemical, electrical, energy, aerospace, submarine domains, and beyond. Every product we create is a testament to meticulous design, embodying the pinnacle of excellence.

Hot forging stands as a premier technique within the metal manufacturing industry, renowned for creating the most durable and resilient components. Our advanced capabilities empower us to produce both lightweight parts, weighing just grams, and substantial components that weigh several hundred kilograms. For components requiring specialized surface finishes, we offer an extensive range of secondary operations. These include precision machining and cutting-edge surface finishing, ensuring that every piece adheres to the highest standards of quality.

 

What Is Hot Forging?

Hot forging represents a state-of-the-art process where metals are heated beyond their recrystallization temperature. This significantly reduces flow stress and energy consumption, enabling faster production rates and easier shaping of metals while substantially minimizing the risk of fractures during manufacturing.

Iron and its alloys are predominantly favored for hot forging due to two pivotal reasons: Firstly, as work hardening progresses, robust materials such as steel and iron become increasingly resistant to shaping. Secondly, the cost-effectiveness of hot forging these metals allows for subsequent heat treatment processes that amplify material strength without solely relying on cold working methods.

Standard temperatures for hot forging are as follows: Aluminum (Al) Alloys range between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be forged at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated above their recrystallization point to prevent strain hardening during deformation. This involves plastically deforming the heated metal and shaping it within molds that can be heated when necessary. Such a high-temperature environment allows for the crafting of more intricate shapes compared to cold forging since the metal becomes more pliable.

For superalloys, which are inherently less ductile, specialized techniques like isothermal forging are utilized to prevent oxidation. Known also as hot forging, this thermal process maintains the workpiece at an optimal temperature throughout, ensuring the final product's quality and integrity are of the highest standard.

Maintaining the workpiece's temperature is achieved by preheating the mold to a temperature close to or slightly below that of the workpiece. This strategy eliminates cooling between mold interfaces, optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Through hot forging, metals are imbued with enhanced ductility, allowing for effortless manipulation into desired configurations.
• Complex shapes: This process enables the creation of intricate and sophisticated shapes that may not be feasible with alternative forging techniques.
• High precision: Experience unrivaled precision in the dimensions and surface finishes of forged components, meeting even the most stringent standards.
• Cost benefit: Benefit from reduced production costs and optimized material usage, making hot forging an economically advantageous choice.
• Enhanced stiffness: The process naturally fortifies materials, providing increased stiffness and durability to the final products.
• Size: Our product offerings range from compact 1-inch parts to substantial 30-inch components, designed to cater to a variety of needs and specifications.
• Weight: We manufacture components ranging in weight from light ounces to robust pieces exceeding 100 pounds, all tailored to meet your precise specifications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Unlock the full potential of your hot forged components with our comprehensive range of secondary operations and bespoke heat treatment services. Our solutions are meticulously tailored to deliver enhanced performance, exceptional durability, and unparalleled reliability. Experience the transformative potential of our advanced processes, ensuring your components stand out in quality and longevity.

• High Precision Machining: Immerse yourself in the world of unmatched precision and exemplary craftsmanship with our high precision machining services. Each component is crafted with meticulous attention to detail, exceeding expectations and ensuring superior results and satisfaction with every single project. Elevate your products with our expertise, where precision meets perfection.
• Punching, Drilling, Tapping, Bending, Milling: Delve into our versatile array of advanced manufacturing solutions. We offer expert punching, precise drilling, accurate tapping, seamless bending, and meticulous milling. Our diverse services are meticulously designed to cater to your complex manufacturing requirements with outstanding precision and excellence, ensuring we meet and exceed your every expectation.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform the appearance and resilience of your products with our comprehensive surface treatment offerings. Avail yourself of our professional painting, premium anodizing, robust black oxide, and long-lasting powder coating solutions. Each method is engineered to enhance both aesthetics and durability, providing your products with a perfect blend of beauty and toughness that stands the test of time.
• Heat Treatment: Harness the power of our state-of-the-art heat treatment processes to optimize the performance and extend the lifespan of your components. Our innovative techniques are specifically designed to significantly increase strength, toughness, and wear resistance, ensuring your products consistently perform at their best. Experience reliability and excellence with our heat treatment solutions.

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