Durable Metal Products Forging with High-Quality Standards Guaranteed

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Hot Forging
• Application: Auto Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Sand Blasting
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Mateiral: Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
• Logo: Customize Available
• Size: Customize Available
• Drawing Format: 3D, Pdf, CAD...
• Transport Package: Carton, Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Company Profile

Botou Casting Machinery Factory, the illustrious predecessor of Cangzhou Metallic Crafts Co., Ltd, stands as a beacon of industrial prowess in the vibrant heart of Botou. This city is famed as a crucial casting and forging hub within Hebei Province, China, and is conveniently situated just 200 kilometers from the dynamic cityscape of Beijing. With an esteemed legacy spanning over thirty years in the specialized field of custom forging, we embody the rich heritage and pioneering spirit of forging brilliance. Our unwavering dedication transcends mere acquisition of external knowledge, as we ardently integrate cutting-edge methodologies and the most advanced machinery available. Our commitment to perpetual development and innovation ensures that we not only meet, but consistently surpass, the evolving demands of the market. We are devoted to delivering exceptional satisfaction and unmatched excellence to our esteemed clientele.

A GUIDE TO FORGING PARTS

Forging: a revered and time-honored technique with deep roots reaching back to ancient traditions, continues to hold its esteemed position in the realm of contemporary metalworking. At its heart, forging is an art form that masterfully transforms raw metal, preserving its solid state through the expert application of hammering, rolling, or pressing. This meticulous craftsmanship employs high temperatures to artfully mold the metal, offering a vast array of forging variations, each with its own unique set of advantages.

When contrasted with casting and other metalworking techniques, forging emerges as the gold standard for creating components endowed with exceptional physical properties, such as unparalleled tensile strength, all while maintaining cost-effectiveness. The secret to these superior attributes lies in the intentional manipulation of the metal's grain structure. By avoiding the melting process, the applied percussive or compressive forces skillfully guide the grain to align harmoniously with the final product's contours, resulting in components with substantially enhanced strength compared to their machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd warmly invites you to discover the myriad benefits of forging. Our esteemed company proudly serves a diverse array of industries, offering an extensive suite of expertly crafted forging services meticulously designed to meet a wide range of application requirements.

A COMPREHENSIVE JOURNEY THROUGH THE FORGING PROCESS

Within the vast and intricate domain of forging, a multitude of specialized subtypes thrive, each boasting its own procedural intricacies. Despite these variations, most forging operations adhere to a foundational series of steps that ensure success.

• The triumph of forging hinges on meticulously crafted dies that shape and compress metal into the desired configurations. Selecting the optimal toolset is crucial for achieving the intended form. Often, bespoke die designs become essential to meet exacting specifications, especially for large production runs where multiple dies seamlessly coordinate tasks such as flattening, forming, or cutting.
• Following comprehensive planning and precision toolmaking, the transformative phase of metalworking commences. Initially, the workpiece, known as a billet, is precisely cut to the required dimensions before being heated to the specific temperature necessary for molding.
• Here, forging methodologies diverge significantly. Depending on the selected process, the heated billet may be placed between dies or nestled within a preformed cavity and compressed. Alternatively, in the cold forging method, the billet remains at room temperature and is manually hammered into the desired shape.
• To achieve a flawless finish, some final touches might be required. For example, certain dies yield excess material, known as flashing, which necessitates meticulous trimming to ensure a perfect final product.

COLD FORGING VS HOT FORGING

 

Forging, an age-old craft revered through the ages, has elegantly evolved into two specialized methodologies: hot forging and cold forging. These distinct approaches, each with their own unique processes, transform raw metal into resilient, high-quality masterpieces, opening up a world of endless possibilities in the realm of manufacturing innovation.

Hot forging is an enthralling technique involving the heating of metal beyond its recrystallization point, sometimes reaching blistering temperatures of 2,300 degrees Fahrenheit. This method boasts efficiency by minimizing energy consumption needed to shape metal, thanks to the decreased yield strength and enhanced ductility. Furthermore, hot forging skilfully eradicates chemical imperfections, ensuring a homogenous metal composition that significantly bolsters material integrity.

Cold forging, on the other hand, masterfully shapes the steadfastness of metals at room or slightly raised temperatures. Although tough metals like high-carbon steel may resist due to their natural robustness, cold forging excels by offering unparalleled precision with remarkable dimensional accuracy, uniformity, and a refined surface finish. This technique's adaptability is showcased through methods such as bending, extruding, cold drawing, and cold heading, requiring sophisticated equipment and, at times, intermediate annealing to achieve perfection.



ADVANTAGES

• Preserve the natural grain flow of the metal, which ensures structural integrity and significantly amplifies the overall performance of the ultimate product.
• Maintain the intrinsic strength of the metal, thereby protecting its durability and reliability across a diverse array of applications.
• Eradicate defects, inclusions, and porosity, culminating in premium products that exude superior quality and reliability.
• Relatively low production costs, providing an economically efficient and cost-effective manufacturing solution.
• Exceptional production yield and efficiency, optimizing output while ensuring a steady supply of high-quality components.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we take immense pride in our ability to deliver exceptional hot forging parts and components that cater to a diverse range of industries. Whether automotive, food dairy, machinery, medical, plumbing, or watering, our precision-engineered products meet the highest standards. Our expertise extends further into sectors such as mining, petrochemical, electrical, energy, aerospace, submarine, and more. Crafted with meticulous attention to detail, every product is a testament to our unwavering commitment to excellence.

Hot forging is revered as a premier technique in the metal manufacturing industry, renowned for producing the most robust components. Our expansive capabilities enable us to craft both lightweight parts, weighing mere grams, and substantial components that reach several hundred kilograms. For parts requiring specialized surface finishes, we provide an extensive suite of secondary operations, including precision machining and cutting-edge surface finishing. This ensures that each piece adheres to our stringent quality standards.

 

What Is Hot Forging?

Hot forging is a revolutionary process that involves heating metals beyond their recrystallization temperature. This substantial reduction in flow stress and energy consumption allows for a faster production rate, facilitating easier shaping of metals and significantly reducing the risk of fractures during manufacturing.

Iron and its alloys stand out as the preferred materials for hot forging due to two key reasons: Firstly, as work hardening progresses, these resilient materials, such as steel and iron, exhibit increased resistance to shaping. Secondly, the cost-effectiveness of hot forging these metals permits further heat treatment processes that enhance material strength without exclusively relying on cold working methods.

Standard temperatures for hot forging: Aluminum (Al) Alloys are forged between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require temperatures of 700°C (1,292°F) to 800°C (1,472°F); Steel is forged at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are elevated above their recrystallization point to avert strain hardening during deformation. This process entails plastically deforming the heated metal and shaping it in molds, which may also be heated when necessary. This high-temperature setting allows for the crafting of more intricate shapes compared to cold forging, as the metal becomes considerably more pliable.

For superalloys, which naturally exhibit less ductility, specialized techniques like isothermal forging are utilized to avert oxidation. Known also as hot forging, this cutting-edge thermal process maintains the workpiece at an optimal temperature throughout, ensuring exceptional quality and integrity of the final product.

Maintaining the workpiece temperature is achieved by heating the mold to a temperature close to or slightly below that of the workpiece. This strategy eliminates cooling at mold interfaces, optimizing metal flow properties and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with superior ductility, allowing for easy and efficient manipulation into desired forms.
• Complex shapes: This process supports the creation of intricate and sophisticated shapes that may be unattainable through other forging techniques.
• High precision: Benefit from exceptional precision in the dimensions and surface finishes of forged components, consistently meeting stringent standards.
• Cost benefit: Experience reduced production costs and enhanced material utilization, making hot forging an economically advantageous choice.
• Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to the final products.
• Size: Our product offerings range from compact 1-inch parts to substantial 30-inch components, designed to fulfill a wide variety of specifications and needs.
• Weight: We manufacture parts ranging from light ounces to robust components exceeding 100 pounds, all customized to meet your specific requirements.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Elevate the potential of your hot forged components with our extensive suite of secondary operations and custom heat treatment services. These are precisely crafted to bestow your components with superior performance and exceptional durability, ensuring you achieve the best possible outcomes in your applications.

• High Precision Machining: Discover unparalleled precision and masterful craftsmanship with our high precision machining services. Each component is crafted with meticulous attention to detail to not only meet but surpass your expectations, delivering outstanding results and ensuring your complete satisfaction every single time.
• Punching, Drilling, Tapping, Bending, Milling: Delve into our comprehensive spectrum of manufacturing solutions, including expert punching, precise drilling, accurate tapping, seamless bending, and meticulous milling. Our services are meticulously designed to address your diverse and intricate manufacturing requirements with the utmost precision and excellence.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance the visual appeal and durability of your products with our extensive range of surface treatment solutions. Experience the benefits of our professional painting, superior anodizing, robust black oxide, and enduring powder coating services, all tailored to augment both the aesthetic and functional aspects of your products.
• Heat Treatment: Unleash the potential of our state-of-the-art heat treatment processes to optimize your component performance and prolong their lifecycle. Our advanced techniques are meticulously engineered to significantly enhance strength, toughness, and wear resistance, ensuring your products consistently deliver peak performance.

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