High-Quality Forging Products for Efficient Global Distribution Needs

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• 12: 111
• 13: 2532
• Ghjm: 1456236451
• Sdfgh: 4564
• Edtyd: 456456
• Fudh: 486456
• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990

Product Description

Product Description

Reliable Metal Forging Manufacturers for Global Distribution Needs

Botou Casting Machinery Factory, a distinguished forerunner of Cangzhou Metallic Crafts Co., Ltd, stands as a beacon of industrial prowess, proudly rooted in the vibrant core of Botou. Celebrated as a pivotal casting and forging hub within Hebei Province, China, our strategic locale is just 200 kilometers from the dynamic metropolis of Beijing. Boasting a prestigious legacy spanning over three decades in the art of custom forging, we embody the esteemed tradition and pioneering spirit that define forging craftsmanship. Our unwavering commitment to progress transcends mere external knowledge acquisition; we fervently integrate the most advanced methodologies and cutting-edge machinery. Through relentless dedication to continuous evolution and ingenuity, we strive to exceed the ever-changing expectations of the market. Our resolute mission is to deliver extraordinary satisfaction and unparalleled excellence to our cherished clientele.

A GUIDE TO FORGING PARTS

Forging, a time-honored craft imbued with rich history, remains a shining beacon of excellence within today's advanced metalworking industry. This esteemed technique transforms raw solid-state metal with grace and precision through the expert application of hammering, rolling, or pressing. By harnessing elevated temperatures, forging artisans skillfully mold metal, unlocking an array of diverse process forms, each offering unique advantages. These methodologies not only preserve the metal's inherent structural integrity but also significantly enhance its versatility across a wide range of applications.

In the sphere of metalworking, forging stands unrivaled, celebrated for its unparalleled ability to create components endowed with extraordinary physical properties and exceptional tensile strength, all achieved with remarkable cost efficiency. This superior quality stems from the astute manipulation of the metal's natural grain structure. Unlike casting or machining, forging utilizes controlled percussive or compressive forces to meticulously align the grain with the product's contours. This results in components that boast significantly greater strength than those created through traditional machining or casting methods.

Discover the transformative power of forging with Botou Casting Machinery Processing Co., Ltd, where excellence in service meets the demands of a diverse range of industries. We offer a comprehensive suite of expert forging services, meticulously crafted to meet the varied requirements of each application. Dive into the world of precision and durability that our expert techniques bring to your projects.

AN IN-DEPTH EXPLORATION OF THE INTRICATE FORGING PROCESS

Within the expansive realm of forging, a rich collection of specialized subtypes thrives, each distinguished by its own unique procedural intricacies. Despite these variations, most forging projects follow a core sequence of steps to ensure uniformity and precision throughout the entire process.

• The art of forging relies on intricately engineered dies that skillfully shape and compress metal to achieve the desired forms. The choice of the optimal toolset is crucial for attaining the precise shape required. Custom die designs often become indispensable to meet strict specifications, particularly in large-scale production runs where multiple dies work in harmony to flatten, form, or cut the metal.
• Following meticulous planning and the creation of precise tools, the metalworking process begins. The initial workpiece, known as a billet, is carefully cut to the required dimensions and then heated to a temperature perfectly optimized for shaping.
• At this critical juncture, forging techniques display significant variations. Depending on the method chosen, the heated billet may be positioned between dies or set within a pre-shaped cavity for compression. Conversely, during cold forging, the billet remains at room temperature and is skillfully hammered into the desired configuration.
• To ensure a flawless finish, certain final refinements may be necessary. For instance, some dies might produce excess material known as flashing, which must be meticulously trimmed away to achieve a perfect final product.

COLD FORGING VS HOT FORGING

Forging stands as a revered craft, gracefully evolving over the centuries into two distinguished methodologies: hot forging and cold forging. Each of these ingenious techniques, with their own strategic processes, transforms raw metal into robust, top-tier products, unlocking a myriad of manufacturing possibilities.

Hot forging is a mesmerizing and intricate process that elevates metal beyond its recrystallization temperature, sometimes reaching an astounding 2,300 degrees Fahrenheit. This technique is celebrated for its remarkable efficiency in reducing the energy required to shape metal, thanks to decreased yield strength and enhanced ductility. Furthermore, hot forging meticulously removes chemical imperfections, ensuring a consistently uniform metal composition that robustly fortifies the material's integrity.

Cold forging, on the other hand, audaciously shapes the formidable strength of metals at ambient or moderately elevated temperatures. Although strong metals like high-carbon steel may initially offer resistance, cold forging excels in delivering unparalleled precision with remarkable dimensional accuracy, uniformity, and a polished surface finish. Its versatility shines through with techniques such as bending, extruding, cold drawing, and cold heading, albeit these might require higher equipment investments and occasional intermediate annealing to achieve the desired results.



ADVANTAGES

• Preserves the natural grain flow of the metal, ensuring unwavering structural integrity and amplifying the performance of the final product to unmatched levels.
• Maintains the inherent strength of the metal, ensuring its durability and reliability across a vast range of demanding applications.
• Eradicates defects, inclusions, and porosity, resulting in top-tier products of exceptional quality and unwavering reliability.
• Relatively low production costs, providing economic efficiency and unparalleled cost-effectiveness throughout the manufacturing processes.
• Exceptional production yield and efficiency, optimizing output and guaranteeing a steady supply of high-quality components, ensuring robust performance across all sectors.

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we are committed to delivering exceptional hot forging components that seamlessly integrate into a wide array of industries. Our meticulously crafted products cater to diverse sectors such as automotive, food dairy, machinery, medical, plumbing, and watering, reflecting our dedication to superior design and unparalleled quality. Our expertise extends to industries including mining, petrochemical, electrical, energy, aerospace, and submarine, ensuring our offerings meet the demanding standards of each field.

Hot forging epitomizes the pinnacle of techniques for crafting the metal industry's most enduring components. Our extensive expertise enables us to produce everything from lightweight parts weighing mere grams to robust pieces weighing several hundred kilograms. For components that require specific surface finishes, we offer a comprehensive range of secondary operations, such as precision machining and advanced surface finishing, ensuring each piece exemplifies the highest quality standards.

What Is Hot Forging?

Hot forging is a cutting-edge process wherein metals are heated beyond their recrystallization temperature. This key phase significantly lowers flow stress and energy consumption, accelerating production speed. It enhances the metal shaping process while greatly reducing fracture risks during manufacturing, leading to superior components.

Iron and its alloys are predominantly selected for hot forging for two primary reasons: Firstly, as work hardening progresses, these formidable materials such as steel and iron gain increased resistance to deformation. Secondly, the cost-effective nature of hot forging these metals enables subsequent heat treatment processes that enhance material strength, without solely relying on cold working techniques.

Standard temperatures for hot forging encompass: Aluminum (Al) Alloys ranging from 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys between 700°C (1,292°F) to 800°C (1,472°F); and Steel reaching temperatures up to 1,150°C (2,102°F).

How are Hot Forgings Made?

The hot forging process involves heating metals beyond their recrystallization point to avoid strain hardening during deformation. This method involves plastically deforming the heated metal and shaping it within heated molds. The high-temperature environment allows for the creation of more intricate shapes than cold forging, as the metal becomes increasingly pliable.

For superalloys, which naturally exhibit less ductility, specialized methods like isothermal forging are utilized to prevent oxidation. Known as hot forging, this thermal method maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and integrity of the finished product.

Maintaining the workpiece's temperature is achieved by heating the mold to a level near or slightly below the workpiece's temperature. This technique eradicates cooling between mold interfaces, optimizing metal flow properties and improving forming precision.

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with extraordinary ductility, enabling smooth manipulation into desired shapes.
• Complex shapes: This process allows for the formation of intricate and sophisticated designs that may be unattainable through other forging methods.
• High precision: Experience exceptional precision in the dimensions and surface finishes of forged components, conforming to the most rigorous standards.
• Cost benefit: Benefit from reduced production expenses and enhanced material utilization, making hot forging a cost-effective alternative.
• Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to the final products.
• Size: Our offerings range from compact 1-inch parts to substantial 30-inch components, accommodating a vast array of requirements and specifications.
• Weight: We manufacture parts ranging from light ounces to robust components exceeding 100 pounds, meticulously tailored to your precise specifications.

APPLICATION

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Unlock unparalleled potential and achieve peak performance with our extensive suite of secondary operations and bespoke heat treatment services. Each process is meticulously engineered to deliver enhanced performance and unmatched durability, tailored with precision to meet your exact specifications. Dive into the realm of excellence with our expertly crafted processes, designed to elevate your products to new heights of quality and endurance.

• High Precision Machining: Experience the pinnacle of precision and craftsmanship with our high precision machining services. Every component is crafted with meticulous attention to detail, ensuring not only that expectations are met but exceeded, promising superior quality and unparalleled satisfaction every single time. Revel in the artistry of machining excellence, where every detail is fine-tuned to perfection for your utmost satisfaction.
• Punching, Drilling, Tapping, Bending, Milling: Discover our comprehensive and versatile manufacturing solutions featuring expert punching, precise drilling, meticulous tapping, seamless bending, and detailed milling. These services are specifically designed to cater to your diverse manufacturing needs with precision and exceptional excellence. Embrace a world of manufacturing innovation where your vision is transformed into reality with unmatched skill and precision.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetics and durability of your products with our extensive range of surface treatment solutions. Enjoy the advantages of our expert painting, premium anodizing, robust black oxide, and long-lasting powder coating, all crafted to enhance both beauty and resilience. Immerse yourself in a spectrum of vibrant finishes that not only captivate the eye but also fortify your products against the elements.
• Heat Treatment: Unleash the full potential of your components with our state-of-the-art heat treatment processes. Designed to optimize performance, increase strength, and significantly extend the life of your components, our innovative techniques ensure that your products achieve exceptional strength, toughness, and wear resistance. Harness the power of transformative heat treatment to achieve unparalleled performance and longevity in every component you produce.

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