Durable Precision Wheel Spindles for Custom Forged Wheel Applications

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory stands as a beacon of innovation and unparalleled excellence, earning its prestigious recognition as the founding entity of Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrial heartland of Botou, within the renowned Hebei Province of China, our company enjoys a prime strategic position just 200 kilometers from the bustling capital, Beijing. With a rich legacy spanning over three decades, we have skillfully carved our niche as leaders in the custom forging industry, acclaimed for our exceptional craftsmanship and steadfast commitment to excellence. Our pursuit of excellence transcends ordinary expertise; it embodies a passionate blend of revolutionary techniques and cutting-edge machinery, ensuring our manufacturing processes remain at the forefront of innovation. This relentless drive for progress empowers us to consistently exceed market expectations, delivering unmatched satisfaction and extraordinary quality to our valued clients.

A GUIDE TO FORGING PARTS

Forging is a time-honored craft that masterfully connects the rich heritage of ancient metalworking with cutting-edge modern innovations, highlighting its timeless significance. At its core, forging is the transformative process of molding raw metal while retaining its formidable strength. Expert artisans employ sophisticated techniques, such as hammering, rolling, and pressing, to skillfully shape materials with unparalleled accuracy. This advanced process, fueled by intense heat, enables exceptional manipulation of metal, revealing an impressive variety of forging techniques, each boasting distinct advantages and unique applications.

When compared to casting and other metalworking techniques, forging stands out as the premier method for crafting components with exceptional physical properties, marked by extraordinary tensile strength and cost-effectiveness. The key to these remarkable outcomes lies in the careful management of the metal's grain structure. By skillfully avoiding the melting stage, forging employs a combination of striking and compressive forces to align the grain structure seamlessly with the desired product design. This meticulous methodology produces components with significantly higher strength than those achieved through machining or casting.

Botou Casting Machinery Processing Co., Ltd warmly invites you to discover the unmatched benefits of forging. We serve a diverse spectrum of industries with our extensive array of expert forging services, meticulously designed to meet a broad range of application needs.

A THOROUGH JOURNEY THROUGH THE FORGING PROCESS: UNLOCKING THE SECRETS

In the vast realm of forging, a multitude of specialized subtypes flourish, each characterized by intricate procedural nuances. Despite this diversity, the majority of forging operations adhere to a core sequence of steps that consistently guarantee successful results.

• The success of forging hinges on ingeniously engineered dies that shape and compress metal into precise forms. Selecting the appropriate tooling is essential for achieving the desired outcomes. Custom die designs often play a crucial role in meeting stringent specifications, particularly in large-scale production environments where multiple dies work in unison to meticulously handle tasks such as flattening, forming, and cutting.
• After meticulous planning and precise toolmaking, the remarkable transformation in metalworking begins. The process starts with the workpiece, or billet, being cut to precise dimensions and then heated to the optimal temperature necessary for effective molding and shaping.
• At this crucial phase, forging techniques can vary significantly. Depending on the chosen method, the heated billet may be positioned between dies or placed into a preformed cavity to undergo compression. Conversely, in cold forging, the billet remains at room temperature and is shaped through manual hammering techniques to achieve the desired form.
• To attain optimal results, certain finishing processes may be necessary. For instance, some dies create excess material known as flashing, which must be meticulously trimmed to ensure a flawlessly finished product.

COLD FORGING VS HOT FORGING

 

Forging, a revered and time-honored craft, has gracefully evolved over centuries to divide itself into two prominent methodologies: hot forging and cold forging. These distinguished techniques showcase unparalleled expertise in transforming raw metals into durable, premium-quality products. Each method reflects the summit of precision and artistry inherent in today's metalwork industry.

Hot forging is a highly meticulous process that involves gently heating metal to temperatures soaring beyond its recrystallization point, reaching an intense 2,300 degrees Fahrenheit. This technique is celebrated for its exceptional energy efficiency in metal shaping, attributable to reduced yield strength and enhanced ductility. It meticulously eradicates chemical inconsistencies, ensuring a metal composition that remains uniformly consistent throughout the entire forged workpiece, creating a seamless masterpiece.

Cold forging, conversely, masterfully challenges the robustness and resilience of metals at room temperature or slightly above. Despite the resistance posed by formidable metals like high-carbon steel, cold forging is renowned for achieving unparalleled accuracy. It delivers exceptional dimensional precision, uniformity, and a stunning surface finish. This versatile method includes bending, extruding, cold drawing, and cold heading, utilizing advanced machinery and occasionally requiring intermediate annealing for optimal results.



ADVANTAGES

• The preservation of the metal's intrinsic grain structure significantly enhances the structural integrity of the final product.
• The retention of the metal's inherent strength ensures that products remain robust, durable, and timeless, transcending generations.
• The thorough elimination of flaws, inclusions, and porosity results in impeccably crafted and flawless products, epitomizing excellence.
• The relatively low production costs make it an enticing and cost-effective choice for manufacturers, offering exceptional value.
• Extraordinary production efficiency and yield optimize operational productivity while maximizing resource usage, setting a benchmark in manufacturing.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, proudly stands at the forefront of the industry, celebrated for our innovative prowess. We are renowned for crafting outstanding hot forging parts and components, precision-engineered to perfection. Our spectacular products serve a wide array of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine, and beyond. Each remarkable product reflects our unwavering commitment to unparalleled excellence, seamlessly blending exquisite design with supreme functionality.

Hot forging is hailed as a premier method for crafting the toughest and most durable components in the realm of metal manufacturing. Our extensive capabilities encompass the creation of lightweight pieces weighing just grams to the fabrication of substantial components weighing hundreds of kilograms. For parts that demand exquisite surface finishes, we offer a superior array of secondary operations, such as precision machining and advanced surface finishing techniques. This meticulous attention to detail ensures every piece not only meets but surpasses the highest benchmarks of quality and performance.

 

What Is Hot Forging?

Hot forging is a cutting-edge process that involves heating metal beyond its recrystallization point. This advanced technique reduces flow stress and energy consumption, significantly boosting production rates. By simplifying metal shaping and drastically minimizing fracture risks, it stands as a crucial and invaluable method in contemporary metalworking.

Iron and its alloys are predominantly hot forged for two compelling reasons: Firstly, as work hardening progresses, materials such as steel and iron become increasingly resistant to shaping. Secondly, hot forging these robust metals proves economically advantageous, setting the stage for subsequent heat treatment processes that enhance strength without solely relying on cold working techniques.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds that may also be heated when required. This high-temperature condition permits the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also recognized as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is adeptly achieved by heating the mold to a temperature that is close to or slightly below that of the workpiece. This eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with elevated ductility, enabling them to be shaped and formed with remarkable ease and flexibility.
• Complex shapes: The process allows for the creation of sophisticated and intricate shapes that may be unattainable through other forging methods, expanding design possibilities.
• High precision: Achieve exceptional precision in dimensions and surface finishes of forged components, consistently meeting the most stringent and exacting standards with accuracy.
• Cost benefit: Enjoy reduced production costs and enhanced material utilization, establishing hot forging as a financially astute choice for manufacturing needs.
• Enhanced stiffness: The process inherently strengthens materials, imparting greater stiffness and durability to finished products, ensuring long-lasting performance and reliability.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, immerse yourself in the pinnacle of precision craftsmanship. Our elite machining services are meticulously coordinated to provide unparalleled accuracy and a level of expertise that is extraordinarily exceptional. Each component we produce is designed not only to meet but to exceed the rigorous demands of today's high industry benchmarks. With a highly skilled team at your command, we ensure your projects achieve unmatched excellence, representing the epitome of quality and exact precision.
• Punching, Drilling, Tapping, Bending, Milling: Explore our extensive array of superior services crafted to address every dimension of your manufacturing needs. Be it through expert punching, exact drilling, careful tapping, fluid bending, or detailed milling, our solutions cater to both intricate and straightforward tasks with outstanding proficiency and dependability. Trust us with your project's success and witness as your vision transforms into reality through exceptional craftsmanship.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetic charm and the structural durability of your products with our broad spectrum of surface treatment options. From expert painting to premium anodizing, robust black oxide, and lasting powder coating, we are devoted to enhancing not only the visual appeal but also the structural integrity of your components. Depend on Botou Casting Machinery Processing Co., Ltd to significantly boost your product's performance and its overall visual presence.
• Heat Treatment: Enhance the operational performance and longevity of your components with our advanced heat treatment methods, carefully designed to improve strength, toughness, and wear resistance. These pioneering techniques are crafted to prolong the life and functionality of your products, ensuring they excel in every application. Experience the zenith of reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's innovative solutions.

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