Precision Aluminum Parts Manufacturing with Custom Sizes Available

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Hot Forging
• Application: Auto Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Sand Blasting
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Mateiral: Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
• Logo: Customize Available
• Size: Customize Available
• Drawing Format: 3D, Pdf, CAD...
• Transport Package: Carton, Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Company Profile

Botou Casting Machinery Factory, the prestigious predecessor of Cangzhou Metallic Crafts Co., Ltd, stands as a formidable beacon of industrial prowess in the vibrant heart of Botou. This city, renowned as a pivotal casting and forging hub within Hebei Province, China, is conveniently positioned just 200 kilometers from the dynamic cityscape of Beijing. With an illustrious legacy extending beyond three decades in the specialized realm of custom forging, we embody the rich heritage and pioneering spirit of forging brilliance. Our unwavering dedication transcends the mere acquisition of external knowledge, as we passionately integrate cutting-edge methodologies and the most state-of-the-art machinery available. Our steadfast commitment to ceaseless development and innovation ensures that we not only meet but consistently surpass the ever-evolving demands of the market. We are resolutely devoted to delivering exceptional satisfaction and unparalleled excellence to our esteemed clientele.

A GUIDE TO FORGING PARTS

Forging: A Timeless Craft in Modern Metalworking

Achieving Superior Strength with Forging: The Gold Standard in Metalworking

Discover the Forging Expertise at Botou Casting Machinery Processing Co., Ltd!

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS

Exploring the Diverse Subtypes of Forging: Each with Unique Complexity

• Mastering the Art of Dies: Crafting Precision in Metal Forging
• Embarking on the Transformative Metalworking Journey: From Billet to Masterpiece
• Divergence in Forging Techniques: Hot vs. Cold - A Tailored Approach
• Perfecting the Final Product: Trimming to a Flawless Finish

COLD FORGING VS HOT FORGING

 

Forging is a venerable craft that has elegantly evolved through millennia into two distinguished techniques: hot forging and cold forging. Each possesses its own distinctive processes that transform raw metal into robust, high-grade products, opening up limitless manufacturing possibilities.

Hot forging is a captivating process that involves heating metal beyond its recrystallization threshold, sometimes reaching an intense 2,300 degrees Fahrenheit. This method is celebrated for its ability to minimize energy consumption for shaping metal, thanks to lower yield strength and heightened ductility. Moreover, hot forging skillfully removes chemical impurities, ensuring a consistently uniform metal structure, thereby bolstering the integrity of the material.

Cold forging, on the other hand, boldly shapes metals at room or slightly elevated temperatures. Even formidable metals like high-carbon steel, with their innate robustness, can be precisely shaped by cold forging, yielding exceptional dimensional accuracy, uniformity, and an impeccable surface finish. This method's adaptability is showcased through techniques such as bending, extruding, cold drawing, and cold heading. Although it may require more advanced equipment and occasional intermediate annealing, it achieves remarkable results.



ADVANTAGES

• Preserve the metal's natural grain flow, ensuring structural integrity and boosting the overall performance of the final product.
• Retain the inherent strength of the metal, ensuring durability and reliability across various applications.
• Remove defects, inclusions, and porosity, resulting in top-tier products with unmatched quality and dependability.
• Offer relatively low production costs, delivering both economic efficiency and cost-effectiveness in manufacturing.
• Achieve outstanding production yield and efficiency, optimizing output and ensuring a steady supply of high-quality components.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we take immense pride in offering top-tier hot forging parts and components, crafted to elevate a myriad of industries. Our precision-engineered offerings span sectors such as automotive, food dairy, machinery, medical, plumbing, and watering, while also reaching into mining, petrochemical, electrical, energy, aerospace, submarine, and more. Each meticulously designed product stands as a testament to our unwavering commitment to excellence.

Widely acclaimed, hot forging is the pinnacle technique for creating the most resilient components in the metal manufacturing industry. Our extensive prowess allows us to craft lightweight components weighing only a few grams or robust parts of several hundred kilograms. For parts requiring specialized surface finishes, we offer a sweeping array of secondary operations including precision machining and cutting-edge surface finishing, ensuring every piece surpasses the highest quality standards.

 

What Is Hot Forging?

Hot forging is an innovative process that involves heating metals beyond their recrystallization temperature, thereby significantly reducing flow stress and energy consumption. This technique accelerates production rates, simplifies metal shaping, and minimizes fracture risks during manufacturing.

Iron and its alloys are the preferred choice for hot forging due to two pivotal reasons. Firstly, as work hardening proceeds, these sturdy materials like steel and iron resist shaping. Secondly, the cost-effectiveness of hot forging these metals allows for subsequent heat treatment processes to amplify material strength, avoiding sole reliance on cold working methods.

Standard temperatures for hot forging are as follows: Aluminum (Al) Alloys range from 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys require 700°C (1,292°F) to 800°C (1,472°F); while Steel can be forged at temperatures reaching 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

During the hot forging process, metals are heated beyond their recrystallization point to preclude strain hardening during deformation. This involves plastically deforming the heated metal within molds that can also be heated if needed. Such a high-temperature environment permits the crafting of more intricate shapes compared to cold forging, as the metal becomes more malleable.

For superalloys, which are inherently less ductile, advanced techniques like isothermal forging are utilized to prevent oxidation. This thermal method, also known as hot forging, maintains the workpiece at an ideal temperature throughout, ensuring the exceptional quality and integrity of the final product.

Sustaining the workpiece's temperature is achieved by heating the mold to a temperature close to or just below the workpiece's. This strategy eradicates cooling between mold interfaces, optimizing metal flow properties and enhancing precision in forming.

 

Advantages of Hot Forging

• Increased ductility: Hot forging bestows metals with remarkable ductility, simplifying their transformation into desired forms.
• Complex shapes: This advanced process facilitates the creation of intricate and sophisticated shapes, unattainable with other forging methods.
• High precision: Benefit from unparalleled precision in dimensions and surface finishes of forged components, adhering to the most stringent standards.
• Cost benefit: Experience reduced production costs and optimized material utilization, making hot forging an economically astute choice.
• Enhanced stiffness: The process inherently fortifies materials, endowing the final products with superior stiffness and durability.
• Size: Our offerings span from compact 1-inch parts to substantial 30-inch components, adeptly meeting a diverse array of needs and specifications.
• Weight: We expertly manufacture parts ranging from lightweight ounces to robust components exceeding 100 pounds, tailored precisely to your specifications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Unleash the ultimate potential of your hot forged components through our extensive suite of secondary operations coupled with tailored heat treatment services. Our solutions are meticulously crafted to enhance performance and longevity, ensuring your parts achieve unparalleled strength and reliability.

• High Precision Machining: Dive into the realm of unparalleled precision and masterful craftsmanship with our high precision machining services. Every component is crafted with meticulous attention to detail, consistently surpassing expectations to deliver impeccable results and guaranteed satisfaction each time.
• Punching, Drilling, Tapping, Bending, Milling: Discover our comprehensive suite of manufacturing solutions, expertly designed to meet your diverse needs. From precision punching and drilling to precise tapping, seamless bending, and meticulous milling, our services promise unmatched accuracy and excellence for even the most complex manufacturing tasks.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the visual appeal and durability of your products with our extensive range of surface treatment solutions. Choose from our sophisticated painting, superior anodizing, durable black oxide, and resilient powder coating options, each engineered to enhance both the aesthetics and longevity of your components.
• Heat Treatment: Maximize the performance and lifespan of your components with our state-of-the-art heat treatment processes. Designed to enhance strength, toughness, and wear resistance, our techniques ensure your products achieve their highest potential, performing with exceptional efficiency and durability.

Detailed Photos