High-Performance Forging Tools for Quality Precision Metal Crafting

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory is a shining example of innovation and uncompromising quality, proudly recognized as the prestigious progenitor of Cangzhou Metallic Crafts Co., Ltd. Situated in the vibrant industrial hub of Botou, nestled in the heart of Hebei Province, China, our strategic location just 200 kilometers from the dynamic metropolis of Beijing enhances our operational efficiency. With an illustrious legacy spanning over thirty remarkable years, we have established ourselves as trailblazers in the custom forging industry, celebrated for our exceptional craftsmanship and unwavering commitment to excellence. Our devotion extends beyond merely mastering expertise; we passionately integrate cutting-edge techniques with state-of-the-art machinery, ensuring our production processes lead the charge in innovation. Our unyielding quest for advancement empowers us to consistently surpass market expectations, providing unparalleled satisfaction and unrivaled excellence to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging, a craft with deep historical roots, seamlessly integrates with contemporary metalworking, showcasing its pivotal role in today's industry. At its essence, forging expertly transforms raw metal while preserving its robust integrity. Skilled artisans employ advanced techniques like hammering, rolling, and pressing to meticulously shape materials. This intricate process, driven by intense heat, enables the skillful manipulation of metal, offering a spectacular range of forging methods, each with its own unique advantages.

When juxtaposed with casting and other metalworking techniques, forging emerges as the premier method for crafting components with superior physical characteristics, featuring unparalleled tensile strength and remarkable cost-effectiveness. The secret to these outstanding results lies in the expert handling of the metal's grain structure. By steering clear of melting, a combination of percussive and compressive forces is used to guide the grain structure, aligning it perfectly with the finished product's design. This meticulous process yields components with significantly enhanced strength compared to those that are machined or cast.

Botou Casting Machinery Processing Co., Ltd warmly invites you to experience the unrivaled benefits of forging firsthand. We cater to a diverse array of industries with our comprehensive suite of expert forging services, meticulously tailored to meet a wide variety of application needs.

A COMPREHENSIVE JOURNEY THROUGH THE FORGING PROCESS: UNVEILING THE SECRETS

Within the expansive world of forging, a multitude of specialized subtypes exists, each defined by intricate process details. Nonetheless, most forging activities adhere to a fundamental series of steps that ensure successful outcomes.

• The success of forging lies in the precisely engineered dies that shape and compress metal into specific forms. Selecting the right tooling is crucial to achieving the desired outcome. Custom die designs are often essential to meet stringent specifications, particularly in large-scale production runs where multiple dies must meticulously coordinate tasks such as flattening, forming, and cutting.
• Following meticulous planning and precision toolmaking, the transformation of metalworking begins. Initially, the workpiece, or billet, is cut to exact dimensions and then heated to the precise temperature needed for effective molding.
• At this pivotal stage, forging methods can vary significantly. Depending on the chosen technique, the heated billet may be placed between dies or positioned into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at ambient temperature and is shaped through manual hammering techniques to achieve the desired form.
• To achieve optimal results, certain finishing touches may be required. For example, some dies generate excess material known as flashing, which must be precisely trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, the timeless art that has evolved over centuries, is divided into two principal techniques: hot forging and cold forging. Each method artistically metamorphoses raw metals into durable, top-quality products, representing the zenith of precision craftsmanship.

Hot forging involves the careful heating of metal to temperatures that surpass its recrystallization point, soaring to as much as a blistering 2,300 degrees Fahrenheit. This process is lauded for its unparalleled energy efficiency in metal formation, thanks to reduced yield strength and enhanced ductility. Additionally, it adeptly eradicates chemical inconsistencies, ensuring a uniformly consistent metal structure throughout the entire forged piece.

Cold forging, on the other hand, masterfully reshapes metals at room temperature or slightly above, testing their resilience and tensile strength. Although tougher metals such as high-carbon steel may present challenges, cold forging is celebrated for its unparalleled precision, delivering excellent dimensional accuracy, consistency, and a superior surface finish. This versatile method encompasses processes like bending, extruding, cold drawing, and cold heading, necessitating sophisticated machinery and sometimes, interim annealing.



ADVANTAGES

• Enhancement of the metal's native grain flow, significantly bolstering the structural integrity of the final product.
• Conservation of the metal's intrinsic strength, ensuring products that are robust, durable, and able to withstand the test of time.
• Complete eradication of defects, inclusions, and porosity, resulting in flawlessly crafted products.
• Relatively low production costs, offering a cost-effective and attractive solution for manufacturers.
• Exceptional production efficiency and yield, optimizing operational productivity and resource utilization.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, proudly leads the charge in innovation, renowned for producing outstanding hot forging parts and components. These meticulously crafted products serve a broad spectrum of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and beyond. Each of our exceptional creations embodies our steadfast commitment to unmatched excellence in both design and functionality.

Hot forging is celebrated as a premier method for crafting some of the toughest and most durable components in the metal manufacturing industry. Our extensive capabilities stretch from creating lightweight parts weighing only a few grams to fabricating substantial components that reach hundreds of kilograms. For parts demanding exquisite surface finishes, we offer a wide array of secondary operations, including precision machining and advanced surface finishing techniques, ensuring each piece surpasses the zenith of quality and performance.

 

What Is Hot Forging?

Hot forging is a cutting-edge process that involves heating metal beyond its recrystallization point. This advanced technique reduces flow stress and energy consumption, enabling significantly faster production rates. It simplifies metal shaping and drastically minimizes fracture risks during manufacturing, making it a vital and indispensable approach in modern metalworking.

Iron and its alloys are predominantly hot forged for two main reasons: Firstly, as work hardening progresses, these robust materials, such as steel and iron, become increasingly resistant to shaping. Secondly, hot forging these powerful metals proves cost-effective, enabling subsequent heat treatment processes that enhance strength without solely relying on cold working techniques.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds that may also be heated when required. This high-temperature condition permits the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques like isothermal forging are employed to prevent oxidation. Also recognized as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is expertly achieved by heating the mold to a temperature close to or slightly below that of the workpiece. This effectively eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with superior ductility, allowing for easier manipulation into desired shapes and forms.
• Complex shapes: The process supports the creation of intricate and complex shapes that may be impossible through other forging methods, thus expanding design possibilities.
• High precision: Achieve outstanding precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met with precision.
• Cost benefit: Enjoy reduced production costs and improved material utilization, making hot forging a financially savvy and intelligent choice for manufacturing needs.
• Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to finished products, thereby ensuring long-lasting performance and reliability.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: Experience the zenith of precision engineering at Botou Casting Machinery Processing Co., Ltd. Our high-performance machining services are meticulously crafted to provide unmatched accuracy and exceptional professionalism. Every component is engineered to not only meet but surpass the rigorous standards of today's industry. Supported by a team of seasoned professionals, we guarantee that your initiatives are perfected, reaching the pinnacle of quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Explore our comprehensive range of elite services designed to cater to every nuance of your manufacturing requirements. From precision punching and drilling to meticulous tapping, seamless bending, and intricate milling, our offerings are tailored to handle both complex and straightforward projects with unmatched excellence and reliability. Trust us to turn your project's aspirations into tangible reality with supreme precision.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance the aesthetic charm and structural resilience of your products with our extensive array of surface treatment solutions. From expert painting to superior anodizing, robust black oxide, and durable powder coating, we are dedicated to elevating both the visual appeal and structural durability of your components. Rely on Botou Casting Machinery Processing Co., Ltd to substantially enhance your product's performance and allure.
• Heat Treatment: Amplify the strength and durability of your components with our sophisticated heat treatment techniques, thoughtfully designed to enhance strength, toughness, and wear resistance. Our state-of-the-art processes are crafted to extend the lifespan and functionality of your products, ensuring they excel in any application. Experience the peak of reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's innovative solutions.

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