Custom Forging Products Solutions for Reliable Global Distribution Needs

Product Details
Customization: Available
Processing Object: Metal
Molding Style: Forging
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  • Custom Forging Products Solutions for Reliable Global Distribution Needs
  • Custom Forging Products Solutions for Reliable Global Distribution Needs
  • Custom Forging Products Solutions for Reliable Global Distribution Needs
  • Custom Forging Products Solutions for Reliable Global Distribution Needs
  • Custom Forging Products Solutions for Reliable Global Distribution Needs
  • Custom Forging Products Solutions for Reliable Global Distribution Needs
Find Similar Products
  • Overview
  • Product Description
  • A GUIDE TO FORGING PARTS
  • COLD FORGING VS HOT FORGING
  • HOT FORGING
  • APPLICATION
  • Detailed Photos
Overview

Basic Info.

Model NO.
0251425532
Molding Technics
Gravity Casting
Application
Machinery Parts
Material
Steel
Heat Treatment
Tempering
Surface Treatment
Polishing
Forging Tolerance
+/-0.5mm
Standard
AISI
12
111
13
2532
Ghjm
1456236451
Sdfgh
4564
Edtyd
456456
Fudh
486456
Transport Package
Wooden Case
Specification
5KG
Trademark
CMC
Origin
Made in China
HS Code
7326901990

Packaging & Delivery

Package Size
5.00cm * 5.00cm * 5.00cm
Package Gross Weight
10.000kg

Product Description

Product Description

 

Reliable Metal Forging Manufacturers for Global Distribution Needs
 

Botou Casting Machinery Factory, the esteemed precursor of Cangzhou Metallic Crafts Co., Ltd, shines as a trailblazer in the realm of industrial might, firmly embedded in the bustling heart of Botou. Revered as a crucial epicenter for casting and forging within Hebei Province, China, our prime location is a mere 200 kilometers from the bustling city of Beijing. With an illustrious history spanning over thirty years in the specialized craft of custom forging, we proudly uphold the noble tradition and innovative spirit that hallmark forging expertise. Our steadfast dedication to advancement goes beyond the surface acquisition of knowledge; we passionately embrace the most sophisticated techniques and state-of-the-art machinery available. Through unwavering commitment to ongoing transformation and creativity, we aim to surpass the ever-evolving demands of the marketplace. Our steadfast goal is to provide extraordinary satisfaction and unmatched quality to our valued customers.

A GUIDE TO FORGING PARTS

Forging, a time-honored craft steeped in history, continues to stand as a beacon of excellence in today's dynamic metalworking industry. This venerable technique elegantly transforms raw metal in its solid state through masterful applications of hammering, rolling, or pressing. By harnessing intense, elevated temperatures, forging artisans deftly shape metal, presenting a variety of process forms, each offering distinct advantages. These methodologies not only safeguard the metal's structural integrity but also amplify its versatility for a multitude of applications, making them indispensable in contemporary manufacturing.

In the realm of metalworking, forging undeniably reigns supreme, celebrated for its unmatched ability to produce components with extraordinary physical properties, particularly unrivaled tensile strength, all achieved with remarkable cost-efficiency. This exceptional quality arises from the adept manipulation of the metal's intrinsic grain structure. Distinct from casting or machining, forging employs controlled percussive or compressive forces to meticulously align the grain with the product's contours, resulting in components that are significantly stronger than those crafted through machining or casting techniques.

Unleash the transformative potential of forging with Botou Casting Machinery Processing Co., Ltd. We are dedicated to serving an extensive array of industries, providing an all-encompassing suite of expert forging services meticulously designed to cater to diverse application requirements. Immerse yourself in the precision and robustness that our expert techniques bring to your projects, ensuring unparalleled outcomes and exceeding your expectations.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS

Within the vast domain of forging, a rich array of specialized subtypes thrives, each distinguished by its unique procedural intricacies. Despite these variations, most forging projects adhere to a core sequence of steps, ensuring uniformity and exactness throughout the process, providing a consistent framework for achieving superior results.

  • The craft of forging hinges on the use of intricately engineered dies, which shape and compress metal to fulfill the desired forms. Selecting the ideal toolset is paramount to achieving the precise shape required. Custom die designs frequently become indispensable to meet rigorous specifications, particularly in large-scale production runs where multiple dies collaborate to flatten, form, or cut the metal, ensuring precision and efficiency.
  • Following detailed planning and the creation of precise tools, the metalworking journey begins. The initial workpiece, known as a billet, is meticulously cut to the required dimensions and then heated to a temperature optimized for shaping, setting the stage for the transformative process ahead.
  • At this crucial juncture, forging techniques reveal significant variations. Depending on the chosen method, the heated billet may be placed between dies or set within a pre-shaped cavity for compression. In contrast, during cold forging, the billet remains at room temperature and is manually hammered into the desired configuration, showcasing the diversity and adaptability of forging methods.
  • To guarantee an impeccable finish, certain final refinements may be necessary. For instance, some dies might generate excess material known as flashing, which must be meticulously trimmed away to achieve a flawless final product, ensuring the highest standards of quality and precision.
COLD FORGING VS HOT FORGING

 

Forging is a revered and time-honored craft, one that has gracefully evolved over centuries into two highly distinguished methodologies: the art of hot forging and the precision of cold forging. Each of these sophisticated techniques employs its own strategic processes, masterfully transforming raw metal into robust, top-tier products. This transformation unlocks a myriad of manufacturing possibilities, paving the way for innovation and excellence.

Hot forging is a mesmerizing, intricate process where metal is elevated beyond its recrystallization temperature, sometimes reaching an astounding 2,300 degrees Fahrenheit. This celebrated technique is renowned for its unparalleled efficiency in reducing the energy needed to shape metal, owing to decreased yield strength and enhanced ductility. Additionally, hot forging meticulously removes chemical imperfections, ensuring a consistently uniform metal composition that significantly fortifies the material's integrity and reliability.

Cold forging, on the other hand, audaciously shapes the formidable strength of metals at ambient or moderately elevated temperatures. Though strong metals like high-carbon steel may initially resist, cold forging excels in delivering unmatched precision with remarkable dimensional accuracy, uniformity, and a polished surface finish. Its versatility shines with techniques such as bending, extruding, cold drawing, and cold heading, though these may require higher equipment investments and occasional intermediate annealing to achieve impeccable results.



ADVANTAGES

  • The process preserves the natural grain flow of the metal, ensuring unwavering structural integrity and amplifying the performance of the final product to unmatched levels of durability and strength.
  • By maintaining the inherent strength of the metal, the final product guarantees durability and reliability across a vast array of demanding applications, making it indispensable in various industries.
  • This remarkable process eradicates defects, inclusions, and porosity, resulting in top-tier products of exceptional quality and unwavering reliability, setting a high standard for excellence in manufacturing.
  • Offering relatively low production costs, this process provides economic efficiency and unparalleled cost-effectiveness throughout all manufacturing stages, ensuring competitiveness and sustainability.
  • Exceptional production yield and efficiency are achieved, optimizing output and guaranteeing a steady supply of high-quality components. This ensures robust performance across all sectors, meeting the demands of a global marketplace.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we pride ourselves on providing unparalleled hot forging parts and components that seamlessly serve a multitude of industries. Our masterfully engineered products find applications across a broad spectrum including the automotive, food dairy, machinery, medical, plumbing, and watering sectors. Our expertise also extends to industries such as mining, petrochemical, electrical, energy, aerospace, and submarine, among others. Each product we manufacture stands as a testament to our meticulous design and unwavering commitment to exceptional quality.

Hot forging represents the pinnacle of techniques for crafting some of the metal industry's most robust components. Our extensive capabilities allow us to create everything from lightweight parts weighing mere grams to robust components weighing several hundred kilograms. For parts necessitating unique surface finishes, we offer a diverse array of secondary operations, such as precision machining and sophisticated surface finishing, ensuring that each piece meets the highest quality benchmarks.

 

What Is Hot Forging?

Hot forging is an avant-garde process where metals are heated past their recrystallization temperature. This pivotal phase dramatically reduces flow stress and energy use, fostering a swifter production pace. It refines the metal shaping process while significantly reducing fracture risks during manufacturing.

Iron and its alloys are predominantly chosen for hot forging for two fundamental reasons: Firstly, as work hardening progresses, these sturdy materials like steel and iron become increasingly resistant to deformation. Secondly, the economical nature of hot forging these metals facilitates subsequent heat treatment processes that bolster material strength without relying solely on cold working techniques.

Standard temperatures for hot forging include: Aluminum (Al) Alloys at 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys at 700°C (1,292°F) to 800°C (1,472°F); and Steel at temperatures reaching up to 1,150°C (2,102°F).

 
 
 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to prevent strain hardening during deformation. The process involves plastically deforming the heated metal and molding it within heated molds. This high-temperature setting allows for the crafting of more complex shapes than cold forging, as the metal becomes more pliable and adaptable.

For superalloys, which naturally have less ductility, specialized techniques like isothermal forging are employed to avert oxidation. Recognized as hot forging, this thermal technique retains the workpiece at an ideal temperature throughout, ensuring superior quality and integrity of the finished product.

Maintaining the workpiece's temperature is accomplished by heating the mold near or slightly below the workpiece's temperature. This method eliminates cooling between mold interfaces, optimizing metal flow properties and significantly enhancing forming accuracy.

 

Advantages of Hot Forging

  • Increased ductility: Hot forging imparts metals with remarkable ductility, allowing seamless manipulation into desired forms with ease.
  • Complex shapes: This process enables the creation of intricate and sophisticated shapes that might be unattainable through other forging techniques.
  • High precision: Benefit from extraordinary precision in dimensions and surface finishes of forged components, adhering to the most stringent standards.
  • Cost benefit: Enjoy reduced production costs and improved material utilization, making hot forging a cost-effective choice for any industry.
  • Enhanced stiffness: The process inherently strengthens materials, bestowing greater stiffness and durability on the final products.
  • Size: Our products range from compact 1-inch parts to substantial 30-inch components, accommodating a wide array of needs and specifications.
  • Weight: We produce parts ranging from light ounces to robust components exceeding 100 pounds, meticulously customized to your precise specifications.
 
 
 
APPLICATION

 

Material Characteristics Application
Stainless Steel Corrosion-resistant
  • Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
  • Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel Easily processed
Good mechanical properties
Low material cost
  • Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel Good mechanical properties
Low material cost
Simple thermomechanical treatment
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum A356.0 Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Nickel-Base Superalloy Oxidation resistance
Creep-rupture strength
  • Used at temperature between 1200 and 1800 F.
  • Used for structural shapes, turbine components, fittings, and valves. 
Titanium High strength
Low density
Excellent corrosion resistance
  • About 40% lighter in weight compared to steel parts.
  • Used primarily in the temperature services to 1000 F. 
  • Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.



Secondary Operations and Heat Treatment of Hot Forging We Offer: Unlock unparalleled potential and achieve peak performance with our extensive suite of secondary operations and bespoke heat treatment services. Each process is meticulously engineered to deliver enhanced performance and unmatched durability, tailored with precision to meet your exact specifications. Let us transform your components with our innovative and precise techniques, crafted to empower your products with superior strength and resilience.

  • High Precision Machining: Experience the pinnacle of precision and craftsmanship with our high precision machining services. Every component is crafted with meticulous attention to detail, ensuring not only that expectations are met but exceeded, promising superior quality and unparalleled satisfaction every single time. Trust in our expertise to deliver components that embody excellence and precision, crafted to perfection to elevate your projects to new heights.
  • Punching, Drilling, Tapping, Bending, Milling: Discover our comprehensive and versatile manufacturing solutions featuring expert punching, precise drilling, meticulous tapping, seamless bending, and detailed milling. These services are specifically designed to cater to your diverse manufacturing needs with precision and exceptional excellence. Our commitment to quality ensures that each process is executed with outstanding craftsmanship, delivering results that are both dependable and superior.
  • Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetics and durability of your products with our extensive range of surface treatment solutions. Enjoy the advantages of our expert painting, premium anodizing, robust black oxide, and long-lasting powder coating, all crafted to enhance both beauty and resilience. Our treatments are designed to provide your products with a stunning finish and exceptional protection, ensuring that they stand out and endure even in the most demanding environments.
  • Heat Treatment: Unleash the full potential of your components with our state-of-the-art heat treatment processes. Designed to optimize performance, increase strength, and significantly extend the life of your components, our innovative techniques ensure that your products achieve exceptional strength, toughness, and wear resistance. Our advanced processes are tailored to refine the properties of your materials, delivering superior toughness and longevity that redefine excellence.
Detailed Photos



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