Custom Hot Die Forged Carbon Steel Parts Available in Various Sizes

Product Details
Customization: Available
Processing Object: Metal
Molding Style: Forging
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  • Custom Hot Die Forged Carbon Steel Parts Available in Various Sizes
  • Custom Hot Die Forged Carbon Steel Parts Available in Various Sizes
  • Custom Hot Die Forged Carbon Steel Parts Available in Various Sizes
  • Custom Hot Die Forged Carbon Steel Parts Available in Various Sizes
  • Custom Hot Die Forged Carbon Steel Parts Available in Various Sizes
  • Custom Hot Die Forged Carbon Steel Parts Available in Various Sizes
Find Similar Products
  • Overview
  • Company Profile
  • A GUIDE TO FORGING PARTS
  • COLD FORGING VS HOT FORGING
  • HOT FORGING
  • APPLICATION
  • Detailed Photos
Overview

Basic Info.

Model NO.
DJ-037
Molding Technics
Hot Forging
Application
Auto Parts
Material
Steel
Heat Treatment
Tempering
Surface Treatment
Sand Blasting
Forging Tolerance
+/-0.5mm
Standard
ASME
Mateiral
Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
Logo
Customize Available
Size
Customize Available
Drawing Format
3D, Pdf, CAD...
Transport Package
Carton, Wooden Box
Specification
customized as drawing, specification
Trademark
DXCMC
Origin
China
HS Code
7308900000
Production Capacity
5000000 Tons Per Year

Product Description

Custom Hot Die Forged Carbon Steel Parts Available in Various SizesCustom Hot Die Forged Carbon Steel Parts Available in Various SizesCustom Hot Die Forged Carbon Steel Parts Available in Various SizesCustom Hot Die Forged Carbon Steel Parts Available in Various SizesCustom Hot Die Forged Carbon Steel Parts Available in Various SizesCustom Hot Die Forged Carbon Steel Parts Available in Various SizesCustom Hot Die Forged Carbon Steel Parts Available in Various SizesCustom Hot Die Forged Carbon Steel Parts Available in Various SizesCustom Hot Die Forged Carbon Steel Parts Available in Various SizesCustom Hot Die Forged Carbon Steel Parts Available in Various SizesCustom Hot Die Forged Carbon Steel Parts Available in Various Sizes
Company Profile

Nestled in the heart of China's renowned casting & forging industrial town, Botou Casting Machinery Factory, the precursor of Cangzhou Metallic Crafts Co., Ltd, is a beacon of excellence in Hebei province, just a convenient 200km journey from Beijing. With over three decades of expertise in the custom forging industry, our factory stands as a testament to tradition and innovation. While we honor the rich heritage of forging, we are committed to evolving by integrating cutting-edge techniques and state-of-the-art machinery. Our mission is to continually develop and enhance our capabilities to meet and exceed the dynamic demands of the market, ensuring satisfaction and pioneering excellence for our clients.

A GUIDE TO FORGING PARTS

Forging, an age-old metalworking technique, continues to excel as a remarkably effective method even today. At its essence, forging involves shaping raw metal without completely melting it, keeping it solid while an operator skillfully applies techniques such as hammering, rolling, or pressing. Though numerous forging variations exist, each with unique advantages, the common thread is heating the workpiece to high temperatures, facilitating the shaping process with remarkable precision.

When compared to casting and other metalworking methods, forging stands out for delivering superior physical attributes, notably a high tensile strength, all while being cost-effective. These advantages stem from alterations in the metal's grain; since the metal isn't melted, the applied percussive or compressive forces during forging guide the grain to follow the intended flow of the finished piece. This results in components that are significantly stronger than their machined or casted counterparts.

CMC Forge is dedicated to bringing these exceptional advantages to clients across various industries by offering an extensive suite of expert forging services tailored to a wide array of applications.

THE INTRICACIES OF THE FORGING PROCESS

The forging process encompasses numerous subtypes, with specific steps that may vary depending on the product. Generally, however, most forging operations adhere to a similar foundational outline.

  • Forging fundamentally relies on dies for compressing and shaping metal, thus selecting the most effective tools is crucial to achieving the desired shape. Often, custom die design is essential to ensure the final product perfectly meets expectations. For larger production volumes, this step can involve designing and producing multiple specialized dies for purposes such as flattening, forming, or cutting.
  • Upon completing the planning and toolmaking stages, the process of metalworking can commence. The initial step involves cutting the billet, or workpiece, to the appropriate size. Following this, it must be heated to the correct temperature, preparing it for the forming stage.
  • At this juncture, different forging methods start to diverge. Based on the chosen method, the billet might be heated and pressed between dies, placed into a molded cavity for compression, or worked manually with hammers at room temperature in a technique known as cold forging.
  • Subsequent finishing procedures may be required. For instance, certain dies can create flashing that necessitates trimming to achieve the final precision.
COLD FORGING VS HOT FORGING

 

In the fascinating world of metal forming, two stalwart techniques reign supreme: hot forging and cold forging. These extraordinary processes, while differing in their methodologies, ultimately deliver remarkably similar results, shaping and refining metals to meet the highest standards.

Hot forging is a process that involves heating metal beyond its recrystallization threshold, sometimes reaching a scorching 2,300 degrees Fahrenheit. The primary allure of hot forging lies in its ability to reduce the energy needed to form metals, thanks to the high-temperature's effect of lowering yield strength and enhancing ductility. Furthermore, hot forging eradicates chemical inconsistencies, fostering products of superb quality.

Cold forging, although it typically takes place at ambient temperatures, can occur at any point below a metal's recrystallization temperature. This method often meets its match with high-carbon steels due to their formidable strength, yet it excels in areas like dimensional precision, uniformity, surface finish, and contamination control. Cold forging offers a versatile palette of techniques-bending, extruding, cold drawing, and cold heading-all contributing to its adaptability. However, these advantages demand more robust equipment and sometimes intermediate anneals, adding a layer of complexity and cost.



ADVANTAGES
 

  • Preserve the natural grain flow of the metal, enhancing overall structural integrity.
  • Sustain the inherent strength of the metal, ensuring durability and longevity.
  • Eradication of defects, inclusions, and porosity, leading to superior quality products.
  • Cost-effectiveness with relatively low production expenses.
  • Impressive high production output, meeting large-scale demands efficiently.

 

HOT FORGING

Discover unparalleled excellence in hot forging with Botou Casting Machinery Processing Co., Ltd. Our top-tier hot forged parts and components serve a diverse array of industries, including automotive, food and dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine, and beyond.

Hot forging is renowned for crafting some of the most robust parts and components in the manufacturing realm. Our expertise spans from producing minute gram-sized pieces to those weighing several hundred kilograms. For parts demanding specialized surface finishes, we offer an extensive suite of secondary operations, including precision machining and advanced surface finishing techniques.

 

What Is Hot Forging?

Hot forging involves elevating the metal above its recrystallization temperature, allowing for reduced flow stress and energy requirements during formation. This methodology enhances production rates and transforms the metal into a form that's easier to shape, minimizing fracture risks.

Iron and its alloys are predominantly hot forged for compelling reasons: #1) Avoiding the challenges of work hardening in tough materials like steel and iron, and #2) Economically leveraging the potential of post-hot forging heat treatments, which further fortify metals beyond cold working alone.

Typical hot forging temperatures are as follows: Aluminum (Al) Alloys from 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys range between 700°C (1,292°F) and 800°C (1,472°F); Steel can reach up to 1,150°C (2,102°F).

 
 
 

How are Hot Forgings Made?

The hot forging process elevates the metal's temperature beyond its recrystallization threshold, essential to prevent strain hardening while deforming. This involves heating the metal above this point and shaping it in molds, which may also be heated, allowing for the creation of intricate designs unattainable through cold forging.

For superalloys with limited malleability, isothermal forging in controlled atmospheres is employed to avert oxidation. This variant of hot forging ensures the workpiece remains at peak temperature throughout, optimizing formability.

Achieving optimal temperatures involves heating the mold close to or slightly below the workpiece temperature. This alignment prevents premature cooling of the workpiece at the mold interfaces, significantly enhancing the metal's flow characteristics.

 

Advantages of Hot Forging

  • Significant increase in ductility
  • Capability to create intricate shapes
  • Achieves high precision in manufacturing
  • Offers substantial cost benefits
  • Provides enhanced stiffness and strength
  • Size range accommodations: 1 inch to 30 inches
  • Weight versatility: From ounces to over 100 pounds
 
 
 
APPLICATION

 

Material Characteristics Application
Stainless Steel Corrosion-resistant
  • Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
  • Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel Easily processed
Good mechanical properties
Low material cost
  • Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel Good mechanical properties
Low material cost
Simple thermomechanical treatment
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum A356.0 Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Nickel-Base Superalloy Oxidation resistance
Creep-rupture strength
  • Used at temperature between 1200 and 1800 F.
  • Used for structural shapes, turbine components, fittings, and valves. 
Titanium High strength
Low density
Excellent corrosion resistance
  • About 40% lighter in weight compared to steel parts.
  • Used primarily in the temperature services to 1000 F. 
  • Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.



Secondary Operations and Heat Treatment of Hot Forging We Offer

  • Our advanced high precision machining services ensure impeccable accuracy and quality, meeting the most demanding specifications and industrial standards with finesse.
  • Our comprehensive services include punching, drilling, tapping, bending, and milling, each performed with meticulous attention to detail, ensuring the superior performance and reliability of your components.
  • Enhance the durability and aesthetic appeal of your parts with our range of finishing services, including painting, anodizing, black oxide, and powder coating, tailored to meet your specific requirements.
  • Our sophisticated heat treatment processes are designed to enhance the mechanical properties and lifespan of your components, ensuring they perform optimally under extreme conditions.
Detailed Photos

 

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