Professional Quality Forging Tools for Versatile Metal Work

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory stands out as a celebrated and influential leader, proudly heralded as the illustrious predecessor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the vibrant heart of Botou, this distinguished hub of casting and forging expertise is a pivotal landmark in Hebei Province, China, strategically located a mere 200 kilometers from the dynamic metropolis of Beijing. For over three decades, our legacy of exceptional craftsmanship has set a benchmark in the custom forging industry, exemplifying unmatched forging mastery. Our steadfast dedication goes beyond simply enlisting external expertise; we fervently embrace cutting-edge techniques and the latest state-of-the-art machinery within our processes. Driven by an unyielding commitment to progress and innovation, we ensure that our efforts not only meet but consistently exceed market expectations, delivering steadfast satisfaction and unparalleled excellence to our esteemed clientele.

A GUIDE TO FORGING PARTS

Forging is a timeless and revered craft that seamlessly integrates with contemporary metalworking, proving its unparalleled significance. At its essence, forging meticulously transforms raw metal while preserving its durable integrity. Skilled artisans employ sophisticated techniques such as hammering, rolling, and pressing to precisely shape materials. This intricate process, fueled by intense heat, allows for the exquisite manipulation of metal, offering a remarkable variety of forging methods, each with its own unique advantages.

When juxtaposed with casting and other metalworking methodologies, forging emerges as the quintessential choice for crafting components with extraordinary physical properties. It is characterized by unparalleled tensile strength and outstanding cost-effectiveness. The secret to these superior results lies in the deliberate manipulation of the metal's grain structure. By expertly bypassing melting, a combination of percussive and compressive forces is applied to steer the grain structure, aligning it perfectly with the finished product's design. This meticulous process results in components that boast significantly enhanced strength compared to their machined or casted counterparts.

Botou Casting Machinery Processing Co., Ltd warmly invites you to personally experience the unrivaled benefits of forging. We cater to a diverse range of industries with our comprehensive suite of expert forging services, meticulously tailored to satisfy a wide array of application requirements.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS

Within the expansive domain of forging, there exists a multitude of specialized subtypes, each distinguished by its intricate process nuances. Yet, most forging endeavors adhere to a fundamental sequence of steps that assure success.

• The success of forging is rooted in the intricately crafted dies that mold and compress metal into specific shapes. Selecting the appropriate toolset is crucial to achieving the desired form. Custom die designs are often essential to meet precise specifications, especially in large-scale production runs where multiple dies coordinate tasks like flattening, forming, and cutting with precision.
• Following meticulous planning and precision toolmaking, the transformation of metalworking begins. Initially, the workpiece, or billet, is cut to precise dimensions, then heated to the exact temperature necessary for effective molding.
• At this pivotal stage, forging methodologies can diverge significantly. Depending on the chosen approach, the heated billet may be placed between dies or into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is shaped through manual hammering techniques to achieve the precise form.
• For optimal results, certain finishing touches may be necessary. For example, some dies generate excess material known as flashing, which must be meticulously trimmed to ensure a perfect final product.

COLD FORGING VS HOT FORGING

 

Forging, an ancient technique continuously refined through time, is artfully distinguished into two principal methods: hot forging and cold forging. Each unique approach skillfully metamorphoses raw metal into robust, high-caliber creations, capturing the very essence of exquisite metalwork.

Hot forging is an advanced craft that adeptly involves heating metal to temperatures beyond its recrystallization point, often reaching an intense 2,300 degrees Fahrenheit. This technique is lauded for its exceptional energy efficiency during metal shaping, facilitated by diminished yield strength and increased ductility. Additionally, it proficiently eliminates chemical inconsistencies, guaranteeing a homogeneously uniform metal composition throughout the entire forged masterpiece.

Cold forging, conversely, masterfully reshapes metals at ambient or slightly elevated temperatures, testing the metal's strength and durability. While tougher materials such as high-carbon steel might resist, cold forging is revered for its unmatched precision, offering extraordinary dimensional accuracy, uniform consistency, and a superior surface finish. This versatile process includes bending, extruding, cold drawing, and cold heading, requiring advanced machinery and, at times, intermediate annealing.



ADVANTAGES

• Maintains the metal's intrinsic grain flow, significantly bolstering the structural integrity of the final product.
• Preservation of the metal's inherent strength, ensuring products are robust and enduring, capable of withstanding the test of time.
• Complete elimination of imperfections and porosity, delivering flawlessly manufactured products.
• Relatively low production costs make it an economically advantageous and appealing option for manufacturers.
• Outstanding production efficiency and yield, remarkably enhancing operational productivity and optimal resource allocation.

 

HOT FORGING

Our company, Botou Casting Machinery Processing Co., Ltd, is celebrated for its unparalleled expertise in delivering top-tier hot forging parts and components. Our precision-engineered solutions cater to an expansive array of industries such as automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and beyond. Each meticulously crafted product is a testament to our unwavering dedication to superior design and functionality.

Hot forging is highly regarded for producing some of the most robust components in the metal manufacturing arena. Our comprehensive capabilities span from crafting feather-light parts weighing only a few grams to substantial components tipping the scales at hundreds of kilograms. For components requiring special surface finishes, we offer an extensive suite of secondary operations, including precision machining and advanced surface finishing techniques. Our painstaking attention to detail ensures that each piece reaches the pinnacle of quality and performance.

 

What Is Hot Forging?

Hot forging is an innovative process where metal is heated beyond its recrystallization point, dramatically reducing flow stress and energy use, and enabling swifter production cycles. This method simplifies metal shaping while significantly curtailing fracture risks, making it an indispensable technique in contemporary metalworking.

Iron and its alloys are predominantly hot forged for two compelling reasons. Firstly, as work hardening evolves, these tenacious materials, such as steel and iron, present increased resistance to shaping. Secondly, hot forging these metals proves to be cost-efficient, allowing for subsequent heat treatment processes that bolster strength without depending on cold working methods alone.

The typical temperatures for hot forging are as follows: Aluminum (Al) Alloys range from 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys demand temperatures between 700°C (1,292°F) and 800°C (1,472°F); Steel can be forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In hot forging, metals are elevated beyond their recrystallization point to forestall strain hardening during deformation. The heated metal is then plastically altered and shaped in molds, which can also be preheated when necessary. This elevated temperature condition facilitates the creation of more intricate designs than cold forging, boosting the metal's pliability and formability.

For superalloys, known for their inherent lack of malleability, specialized techniques such as isothermal forging are employed to avert oxidation. This process, synonymous with hot forging, keeps the workpiece at an optimal temperature throughout, ensuring premium quality and structural integrity of the final product.

Maintaining the workpiece's temperature is achieved by heating the mold to a degree close to or slightly lower than the workpiece's temperature. This approach prevents cooling at mold interfaces, thereby optimizing metal flow properties and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging grants metals exceptional ductility, enabling them to be shaped and formed into desired configurations with ease.
• Complex shapes: This process allows the creation of intricate and complex forms, unattainable by other forging methods, expanding your design possibilities.
• High precision: Achieve remarkable accuracy in the dimensions and surface finishes of forged components, consistently meeting the most exacting standards.
• Cost benefit: Benefit from reduced production costs and enhanced material utilization, making hot forging a financially prudent choice for your manufacturing needs.
• Enhanced stiffness: The process naturally strengthens materials, providing greater stiffness and durability to finished products for long-lasting performance.
• Size: Our product offerings span from compact 1-inch parts to substantial 30-inch components, meeting diverse needs and specifications with tailored solutions.
• Weight: We craft parts ranging from lightweight ounces to hefty components exceeding 100 pounds, precisely tailored to your distinct requirements and applications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, experience the pinnacle of precision through our unparalleled high-end machining services. Each component is crafted with extraordinary accuracy and meticulous professionalism, consistently exceeding industry benchmarks. Allow our team of seasoned experts to navigate your projects toward perfection, achieving the utmost in quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Delve into our extensive suite of cutting-edge services designed to fulfill every manufacturing need. From skilled punching to precise drilling, accurate tapping, seamless bending, and intricate milling, we provide comprehensive solutions that ensure both complex and straightforward tasks are executed with excellence and reliability. Depend on us to ensure the success of your project.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetics and durability of your products with our wide array of surface treatment options. Featuring expert painting, superior anodizing, steadfast black oxide, and long-lasting powder coating, we are committed to enhancing both the visual allure and structural integrity of your components. Trust Botou Casting Machinery Processing Co., Ltd to enhance your product's performance and appearance.
• Heat Treatment: Elevate your component's capabilities with our advanced heat treatment methods, engineered to improve strength, toughness, and wear resistance. Our cutting-edge processes are crafted to extend the lifespan and functionality of your products, ensuring they excel in any application. Experience unparalleled reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's innovative solutions.

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