Expert Hot Forgings for Reliable Coke Plant Accessories and Parts

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Forging and Pressing
• Application: Machinery Parts
• Material: SS
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• Apply: Auto Parts
• Apply1: Mine Fittings
• Apply2: Coke Plant Accessories
• Apply3: Suitable for Machinery Industry
• Transport Package: Wooden Box
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory proudly stands as the esteemed ancestor of Cangzhou Metallic Crafts Co., Ltd, nestled in the heart of Botou-a prestigious epicenter of casting and forging excellence in Hebei Province, China. Our strategic location, just 200 kilometers from the vibrant cityscape of Beijing, ensures effortless access to both local and international markets, enabling us to provide seamless service to our diverse clientele. With over three decades of distinguished legacy, we are the epitome of unparalleled custom forging artistry. Far beyond merely acquiring external knowledge, our passion propels us to integrate cutting-edge advancements and state-of-the-art machinery into our processes. Our unwavering commitment to continuous development and innovation consistently allows us to exceed market expectations. This dedication to satisfaction and excellence sets us apart, establishing new industry standards and delivering exceptional value to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging, a time-honored and distinguished practice with an illustrious lineage stretching back to ancient civilizations, continues to hold a pivotal role in today's sophisticated metalworking industry. At its core, forging embodies the artful transformation of raw metal while preserving its innate durability. This is realized through advanced techniques such as hammering, rolling, or pressing. The forging process engages elevated temperatures to facilitate the metamorphosis of metal, presenting a rich tapestry of forging variations, each boasting unique advantages and specialized applications.

In the pantheon of metalworking methods, forging reigns supreme, offering an unmatched process for crafting components endowed with extraordinary physical properties, like superior tensile strength, all the while being economically viable. The secret to such exceptional characteristics lies in the deliberate manipulation of the metal's grain structure. By eschewing melting, the forces of percussion or compression deftly orient the grain to align perfectly with the final product's shape, culminating in components with strength far exceeding those forged through machining or casting.

Botou Casting Machinery Processing Co., Ltd cordially invites you to explore the manifold advantages of forging. We offer a comprehensive suite of expert forging services meticulously tailored to meet the diverse and demanding needs of a wide array of industries.

A COMPREHENSIVE EXPLORATION OF FORGING: Embark on a journey into the intricate and captivating world of forging, where specialized subtypes and sophisticated techniques intertwine to deliver extraordinary craftsmanship.

In the vast domain of forging, numerous specialized subtypes abound, each distinguished by its procedural nuances. Nonetheless, the majority of forging operations adhere to a core sequence of steps engineered to achieve precision and excellence in craftsmanship.

• The triumph of any forging process is intrinsically linked to impeccably designed dies that adeptly shape and compress metal into the desired forms. Selecting the appropriate tooling becomes crucial for realizing the intended shape. Custom die designs often prove indispensable for meeting specific requirements, especially in large-scale production runs where multiple dies play an essential role in operations like flattening, forming, or cutting.
• Upon completion of meticulous planning and precision toolmaking stages, the pivotal phase of metalworking commences. Initially, the workpiece, known as the billet, undergoes precise cutting to dimensions before being heated to an exact temperature conducive to optimal molding.
• At this juncture, forging techniques diverge markedly. Depending on the chosen process, the heated billet might be strategically positioned between dies, compressed within a preformed cavity, or, in the case of cold forging, remain at room temperature, undergoing manual hammering to achieve the desired configuration.
• To attain a flawless final product, additional finishing measures may be essential. For instance, excess material, or flash, from certain dies may necessitate careful trimming to ensure a flawlessly impeccable result.

COLD FORGING VS HOT FORGING

 

Forging is a revered and time-honored technique, celebrated for its elegant evolution into two primary branches: hot forging and cold forging. Both methodologies, distinct in execution yet akin in purpose, masterfully transform raw metal into robust, high-quality products that withstand the test of time, reflecting the perfect blend of tradition and innovation.

Hot forging is a sophisticated and advanced metalworking process that involves heating the metal to temperatures well beyond its recrystallization point, reaching a sizzling 2,300 degrees Fahrenheit. This cutting-edge technique remarkably minimizes the energy needed for shaping metal by reducing its yield strength while enhancing its ductility. Moreover, hot forging effectively eliminates chemical inconsistencies, guaranteeing a more homogeneous and refined metal composition, making it ideal for creating resilient and reliable components for diverse applications.

Cold forging, by contrast, pushes the boundaries of metal manipulation at ambient or slightly elevated temperatures. While it presents challenges with robust metals like high-carbon steel, cold forging excels in precision, delivering unparalleled dimensional accuracy, exceptional product uniformity, and a flawless surface finish. Its versatility is showcased through techniques such as bending, extruding, cold drawing, and cold heading. However, it demands higher equipment standards and may require intermediate annealing, underscoring its sophisticated nature and exceptional capability.



ADVANTAGES

• Preservation of the metal's natural grain flow, which maintains structural integrity and enhances product reliability.
• Retention of the metal's inherent strength, significantly enhancing durability and longevity of the final product.
• Eradication of defects, inclusions, and porosity, ensuring the production of superior quality components that meet the highest standards.
• Relatively low production costs, offering impressive economic efficiency without compromising quality.
• Exceptional production yield and efficiency, maximizing output and ensuring the timely delivery of high-quality components.

 

HOT FORGING

Our company, Botou Casting Machinery Processing Co., Ltd, proudly leads the industry in superior craftsmanship, offering exceptional hot forging parts and components that are meticulously tailored to meet an extensive range of industrial needs. Whether your expertise lies in automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, or beyond, our precision-engineered products epitomize excellence and cutting-edge innovation.

Hot forging stands as a cornerstone in the creation of durable components within the metal manufacturing domain. Our vast expertise enables us to produce parts across a wide weight range, from tiny grams to substantial hundreds of kilograms. For components requiring unique finishes, we present a comprehensive suite of secondary operations, including precision machining and state-of-the-art surface treatments, ensuring each product not only meets but exceeds the pinnacle of quality standards.

 

What Is Hot Forging?

Hot forging represents an advanced and highly refined technique that involves heating metal beyond its recrystallization point. This groundbreaking method reduces flow stress and energy consumption, enabling faster production rates, effortless metal shaping, and significantly decreasing fracture risks during the manufacturing process.

Predominantly, iron and its alloys undergo hot forging for two compelling reasons: Firstly, as robust materials like steel and iron experience work hardening, they become increasingly resistant to forming. Secondly, hot forging these metals is economically beneficial, allowing for subsequent heat treatments that enhance material strength beyond the capabilities of cold working methods.

Average temperatures for hot forging are: Aluminum (Al) Alloys range from 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys range from 700°C (1,292°F) to 800°C (1,472°F); Steel can reach temperatures up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to prevent strain hardening. This involves plastically deforming the heated metal and precisely shaping it within molds, which may also be heated. This high-temperature environment allows for the creation of more complex shapes than cold forging, enhancing the metal's pliability and adaptability.

For superalloys, which are naturally less pliable, specialized techniques like isothermal forging are utilized to avoid oxidation. This hot forging method maintains the workpiece at an ideal temperature, ensuring the utmost quality and integrity of the final product.

Maintaining the workpiece's temperature is achieved by heating the mold to a level close to or slightly below that of the workpiece. This approach prevents cooling between mold interfaces, optimizing the metal's flow properties and enhancing the precision and detail of the formed structures.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with exceptional ductility, making them more amenable to manipulation into desired shapes and configurations.
• Complex shapes: This process enables the creation of intricate and complex forms that are typically unachievable through other forging methods.
• High precision: Attain exceptional precision in dimensions and surface finishes of forged components, ensuring the highest standards are consistently maintained.
• Cost benefit: Experience reduced production costs and improved material utilization, making hot forging a cost-effective and wise choice.
• Enhanced stiffness: This process naturally strengthens materials, bestowing the finished products with increased stiffness and durability.
• Size: We offer components ranging from compact pieces as small as 1 inch to substantial creations up to 30 inches, expertly catering to a wide array of needs and specifications.
• Weight: We provide parts that range from lightweight ounces to robust components exceeding 100 pounds, meticulously tailored to your specific requirements.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Dive into a world of exceptional secondary operations that are tailored to elevate the quality, performance, and functionality of your hot forged components. Our bespoke heat treatment services are a masterpiece of engineering, meticulously crafted to ensure each piece achieves its absolute peak performance and unmatched durability, setting industry benchmarks.

• High Precision Machining: Immerse yourself in the zenith of precision and artistry with our high precision machining services. We consistently deliver extraordinary results with every project, setting new standards in precision engineering and craftsmanship that ensure your components exceed expectations.
• Punching, Drilling, Tapping, Bending, Milling: Discover the extensive breadth of our comprehensive manufacturing capabilities. Our suite of services includes expert punching, precise drilling, flawless tapping, seamless bending, and meticulous milling. Each of these is skillfully executed to meet and exceed your diverse manufacturing needs, ensuring unparalleled quality and precision.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform the aesthetic allure and resilience of your products with our extensive range of surface treatment solutions. Experience the benefits of expert painting, superior anodizing, robust black oxide finishing, and enduring powder coating. These services significantly enhance both the visual appeal and longevity of your products, offering a perfect blend of beauty and strength.
• Heat Treatment: Unlock the hidden potential of your components with our state-of-the-art heat treatment processes. Expertly engineered to enhance strength, toughness, and wear resistance, our services ensure that your components are not only built to last but are engineered for enduring excellence.

Detailed Photos

 

Product Description