Custom Hot Die Forged Carbon Steel Components with Customizable Logos

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: DJ-026
• Molding Technics: Hot Forging
• Application: Auto Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Sand Blasting
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Mateiral: Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
• Logo: Customize Available
• Size: Customize Available
• Drawing Format: 3D, Pdf, CAD...
• Transport Package: Carton, Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year

Product Description

Company Profile

Botou Casting Machinery Factory, formerly known as Cangzhou Metallic Crafts Co., Ltd, proudly resides in the vibrant hub of casting and forging-Botou town in Hebei province, China, just 200km from the bustling capital, Beijing. Our factory boasts an impressive legacy of over 30 years in the custom forging industry. As a stalwart in traditional manufacturing, we not only embrace the wealth of industry experience but are also dedicated to pioneering advancements by integrating cutting-edge techniques and state-of-the-art machinery. We are committed to continually evolving to meet and exceed the dynamic needs of the market, ensuring that our growth is aligned with your demands.

A GUIDE TO FORGING PARTS

Forging, an art and science merged into one, has stood the test of time as one of the most enduring and effective metalworking techniques. At its essence, forging shapes raw metal without melting it completely, maintaining its solid state. Skilled operators employ an array of techniques like hammering, rolling, or pressing to transform the metal. Despite the numerous variations-each offering unique advantages-most forging methods involve heating the workpiece to exceptionally high temperatures, allowing for seamless shaping and crafting.

Forging distinguishes itself from casting and other metalworking methods by offering superior physical characteristics, most notably a remarkable degree of tensile strength, all at a competitive price point. This superiority stems from the alteration of the metal's grain during the process. As the material is never melted, the forging forces manipulate the grain to follow the flow of the finished product, resulting in components of unmatched strength and resilience compared to their machined and cast counterparts.

At CMC Forge, we unlock the transformative power of forging to benefit clients across a spectrum of industries. Our extensive portfolio of professional forging services is tailored to meet the diverse demands of countless applications, ensuring superior results every time.

THE INTRICACIES OF THE FORGING PROCESS

While the forging process is vast and varied, encompassing numerous subtypes, the core procedures tend to follow a standard framework. However, specific steps may vary depending on the product being formed.

• Central to forging's effectiveness is the use of dies, which compress and shape the metal with precision. It's crucial to identify the most suitable set of tools to achieve the target shape. Often, this involves custom die design to meet exact specifications. For large-scale production runs, this stage may include the creation of multiple dies, each crafted for specific tasks like flattening, forming, or cutting, ensuring that every detail of the final product is flawless.
• With meticulous planning complete and tools crafted, the forging journey commences. The initial step involves cutting the billet or workpiece to the desired size. Following this, the billet is heated to achieve the optimal temperature, readying it for the transformation process.
• At this juncture, forging methods diverge into distinct paths. Depending on the chosen technique, the billet might be heated and pressed between two dies or placed into a molded cavity for compression. Alternatively, in a technique known as cold forging, the billet may be worked manually at room temperature using hammers.
• Concluding the process, some essential finishing procedures may be required. For instance, excess material, or flashing, generated by some dies, must be meticulously trimmed to ensure a perfect finish.

COLD FORGING VS HOT FORGING

 

Explore the two pivotal types of forging: hot forging and cold forging. These distinct metal-forming processes, while differing in methodology, achieve impressively similar outcomes in shaping metals for diverse applications.

Hot forging involves heating metal to a temperature above its recrystallization point, reaching up to a fiery 2,300 degrees Fahrenheit. The remarkable advantage of hot forging lies in its reduced energy demand to effectively shape metal, thanks to the heat-induced decrease in yield strength and enhanced ductility. Additionally, hot forged products enjoy the advantage of eliminating chemical inconsistencies, resulting in superior quality and structural integrity.

Cold forging is performed typically at room temperature or any temperature below the recrystallization point. Certain metals, especially high-carbon steels, possess strength that challenges cold forging, yet this method excels in delivering exceptional dimensional control, uniformity, superior surface finishes, and minimal contamination. Techniques such as bending, extruding, cold drawing, and cold heading fall under cold forging, offering versatility but requiring more robust equipment and possibly intermediate anneals, reflecting a trade-off for its precision.



ADVANTAGES: UNVEILING THE BENEFITS OF FORGING
 

• Maintain the natural grain flow of the metal, preserving its structural integrity and enhancing overall strength.
• Retain and even enhance the inherent strength of metal, ensuring durability and reliability in the final product.
• Achieve the elimination of defects, inclusions, and porosity, resulting in superior quality components.
• Enjoy relative low costs in production, making it an economically viable choice for manufacturing needs.
• Experience high production output, meeting large-scale demands efficiently and effectively.

 

HOT FORGING

Our company is at the forefront of innovation, offering premium hot forging parts and components tailored for diverse sectors such as automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine, and beyond.

Hot forging stands out by delivering some of the most robust components in the manufacturing world. We expertly craft hot forging parts that range from a few grams to several hundred kilograms. For those needing exceptional surface finishes, we provide an extensive suite of secondary operations, including precision machining and surface finishing.

 

What Is Hot Forging?

Hot forging involves heating metal beyond its recrystallization temperature, reducing the energy and stress needed to shape the metal. This process not only accelerates production but also enhances the malleability of the metal while minimizing fracture risk.

Iron and its alloys are predominantly hot forged due to two main reasons: First, work hardening increases material difficulty, especially for hard metals like steel and iron. Secondly, hot forging, followed by heat treatment, offers a cost-effective route as it allows for strengthening through various processes beyond mere cold working.

Typical hot forging temperature ranges are: Aluminum Alloys - 360° (680°F) to 520°C (968°F); Copper Alloys - 700°C (1,292°F) - 800°C (1,472°F); Steel - reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In hot forging, metals are heated beyond their recrystallization point, ensuring deformation without strain hardening. This involves heating the metal and shaping it in a mold, which may also be heated, enabling the crafting of intricate designs that cold forging cannot achieve.

For superalloys with low malleability, isothermal forging, a specialized hot forging process, is employed to prevent oxidation by maintaining a controlled temperature atmosphere throughout the forming stage.

Maintaining optimal temperatures is achieved through a heated mold, reducing cooling between interfaces and enhancing metal flow properties. This synergy ensures the workpiece forms perfectly without premature cooling.

 

Advantages of Hot Forging

• Increased ductility - making metals more adaptable to various forms and uses.
• Complex shapes - enables the creation of intricate, detailed designs with ease.
• High precision - ensures accuracy and consistency in every component.
• Cost benefit - delivers economic efficiency by optimizing processing methods.
• Enhanced stiffness - results in sturdier, longer-lasting components.
• Size: Crafted with precision from 1 inch to an impressive 30 inches.
• Weight: From lightweight ounces to robust parts exceeding 100 pounds.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Our exceptional range of secondary operations and heat treatments ensures that each hot forging product meets the highest standards of quality and precision. Trust us to enhance the performance and longevity of your components with detailed treatments.

• High Precision Machining: Our state-of-the-art high precision machining services guarantee that every component is crafted with unparalleled accuracy and excellence, ensuring that the final product perfectly aligns with your specifications and expectations.
• Punching, Drilling, Tapping, Bending, Milling: Experience the ultimate in versatility and craftsmanship with our comprehensive suite of services, including punching, drilling, tapping, bending, and milling. These processes are executed with meticulous attention to detail to deliver components that are both functionally robust and finely detailed.
• Painting, Anodizing, Black Oxide, Powder Coating: Our diverse range of finishing services, including painting, anodizing, black oxide, and powder coating, provides your components with superior protection and an aesthetically appealing finish, enhancing both performance and visual appeal.
• Heat Treatment: Through our advanced heat treatment processes, we imbue components with enhanced strength and durability, ensuring they withstand the intense demands of their respective applications, while maintaining integrity and performance over time.

Detailed Photos