Customizable Forged Alloy Components with Precision Sizing Options

Product Details
Customization: Available
Processing Object: Metal
Molding Style: Forging
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  • Customizable Forged Alloy Components with Precision Sizing Options
  • Customizable Forged Alloy Components with Precision Sizing Options
  • Customizable Forged Alloy Components with Precision Sizing Options
  • Customizable Forged Alloy Components with Precision Sizing Options
  • Customizable Forged Alloy Components with Precision Sizing Options
  • Customizable Forged Alloy Components with Precision Sizing Options
Find Similar Products
  • Overview
  • Company Profile
  • A GUIDE TO FORGING PARTS
  • COLD FORGING VS HOT FORGING
  • HOT FORGING
  • APPLICATION
  • Detailed Photos
Overview

Basic Info.

Model NO.
0251425532
Molding Technics
Hot Forging
Application
Auto Parts
Material
Steel
Heat Treatment
Tempering
Surface Treatment
Sand Blasting
Forging Tolerance
+/-0.5mm
Standard
ASME
Mateiral
Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
Logo
Customize Available
Size
Customize Available
Drawing Format
3D, Pdf, CAD...
Transport Package
Carton, Wooden Box
Specification
customized as drawing, specification
Trademark
DXCMC
Origin
China
HS Code
7308900000
Production Capacity
5000000 Tons Per Year

Packaging & Delivery

Package Size
5.00cm * 5.00cm * 5.00cm
Package Gross Weight
10.000kg

Product Description

Customizable Forged Alloy Components with Precision Sizing OptionsCustomizable Forged Alloy Components with Precision Sizing OptionsCustomizable Forged Alloy Components with Precision Sizing OptionsCustomizable Forged Alloy Components with Precision Sizing OptionsCustomizable Forged Alloy Components with Precision Sizing OptionsCustomizable Forged Alloy Components with Precision Sizing OptionsCustomizable Forged Alloy Components with Precision Sizing OptionsCustomizable Forged Alloy Components with Precision Sizing OptionsCustomizable Forged Alloy Components with Precision Sizing OptionsCustomizable Forged Alloy Components with Precision Sizing OptionsCustomizable Forged Alloy Components with Precision Sizing Options
Company Profile

Botou Casting Machinery Factory, the esteemed ancestor of Cangzhou Metallic Crafts Co., Ltd, proudly stands at the heart of Botou-a distinguished casting and forging industrial epicenter in Hebei Province, China. Ideally located a mere 200 kilometers from the vibrant metropolis of Beijing, we boast over thirty years of illustrious experience in the custom forging industry. Our legacy is a testament to the rich tradition of forging brilliance. We are not just about adopting external expertise; instead, we passionately integrate cutting-edge techniques and state-of-the-art machinery into our operations. Our unwavering dedication to ongoing development and innovation ensures that we consistently surpass market expectations, offering unparalleled satisfaction and excellence to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging is an esteemed technique with roots deeply embedded in ancient craftsmanship, yet it maintains its dominance in today's world of metalworking. At its core, forging is an art, skillfully transforming raw metal while preserving its integrity in a solid state. This delicate process involves expert artisans using techniques such as hammering, rolling, or pressing to shape the material. By leveraging high temperatures, the forging process becomes a symphony of precision, offering a multitude of variations, each adorned with unique benefits.

In the grand tapestry of metalworking techniques, forging stands unmatched for crafting components with outstanding physical properties, such as extraordinary tensile strength, all while being remarkably cost-effective. The secret lies in the meticulous manipulation of the metal's grain structure. Unlike melting, forging employs percussive or compressive forces that guide the grain to align seamlessly with the final product's design, producing components with strength that far surpasses those of machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd welcomes you to the world of forging excellence, offering a wide spectrum of skilled forging services. We serve diverse industries, fulfilling various application needs with precision and expertise.

DEEP DIVE INTO THE FORGING PROCESS

The realm of forging is vast, with numerous specialized subtypes, each distinguished by its procedural intricacies. However, most forging operations follow a fundamental sequence of essential steps.

  • The success of forging relies heavily on meticulously crafted dies that shape and compress the metal into precise forms. Choosing the ideal toolset is vital for achieving the desired shape. Often, custom die designs are indispensable, especially for large-scale production, where multiple dies coordinate tasks such as flattening, forming, or cutting with precision.
  • After meticulous planning and precision toolmaking, the transformative phase of metalworking begins. Initially, the workpiece, referred to as a billet, is cut to exact dimensions. It is then heated to the perfect temperature, ready for molding.
  • At this juncture, forging methodologies diverge using different techniques. Depending on the process chosen, the heated billet might be precisely sandwiched between dies or placed in a preformed cavity for compression. Alternatively, in cold forging, the billet remains at ambient temperature, undergoing manual hammering to achieve the desired shape with precision.
  • Achieving perfection may require additional finishing touches. For instance, some dies create excess material known as flashing, which must be meticulously trimmed to ensure the final product is flawless.
COLD FORGING VS HOT FORGING

 

Forging is a time-honored craft that has gracefully evolved into two distinct and powerful techniques: hot forging and cold forging. Each method, unique in its execution, transforms raw metal into durable, high-quality products, showcasing the remarkable adaptability and strength of these processes.

Hot forging is a masterful technique where metal is heated to temperatures soaring above its recrystallization point, sometimes reaching an astonishing 2,300 degrees Fahrenheit. This method excels in reducing the energy required for metal shaping by lowering yield strength and enhancing ductility. Additionally, hot forging skillfully eradicates chemical inconsistencies, resulting in a metal composition that is both uniform and robust.

Cold forging, conversely, is the meticulous process of shaping metals at room temperature or slightly above. Despite the resistance from strong metals like high-carbon steel, cold forging is renowned for its precision, providing exceptional dimensional accuracy, uniformity, and a superior surface finish. With techniques like bending, extruding, cold drawing, and cold heading, cold forging stands out for its versatility, albeit with increased equipment demands and the occasional requirement for intermediate annealing.



ADVANTAGES

  • Preserve the remarkable grain flow inherent in the metal
  • Retain the extraordinary strength inherent to the metal
  • Eliminate defects, inclusions, and porosity
  • Offer comparatively low production costs
  • Deliver impressive production yield and efficiency

 

HOT FORGING

Our company, Botou Casting Machinery Processing Co., Ltd, is a leader in the industry, renowned for delivering high-caliber hot forging parts and components tailored to a wide spectrum of industries. Whether you're in the automotive sector, food dairy processing, machinery, medical fields, plumbing, watering systems, mining, petrochemicals, electrical and energy sectors, aerospace, or even deep-sea submarine applications, our products are purposefully engineered to achieve excellence and reliability.

Hot forging is celebrated as a superior method within the metal manufacturing realm for creating some of the most resilient and durable components available. Our extensive capabilities allow us to produce anything from ultra-lightweight parts weighing mere grams to massive components that exceed several hundred kilograms. For parts that demand special surface finishes, we provide a comprehensive suite of secondary operations, encompassing precision machining and cutting-edge surface finishing techniques, ensuring each piece meets and surpasses the highest industry standards.

 

What Is Hot Forging?

Hot forging is a cutting-edge process that involves elevating metal to temperatures beyond its recrystallization point. This innovation reduces flow stress and energy consumption, enables faster production rates, and simplifies metal shaping, significantly lowering the risk of fractures during manufacturing.

Iron and its alloys are predominantly hot forged, driven by two compelling reasons: Firstly, as work hardening advances, these robust materials, including steel and iron, become increasingly challenging to shape. Secondly, hot forging these metals is cost-effective, facilitating subsequent heat treatment processes that bolster material strength without relying exclusively on cold working methods.

Typical temperatures for hot forging are: Aluminum (Al) Alloys require 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys need 700°C (1,292°F) to 800°C (1,472°F); Steel can be forged at temperatures reaching as high as 1,150°C (2,102°F).

 
 
 

How are Hot Forgings Made?

The hot forging process involves heating metals above their recrystallization point to prevent strain hardening during deformation. This process involves plastically deforming the heated metal and molding it in dies that can also be heated if necessary. The elevated temperature conditions allow for the creation of more intricate shapes compared to cold forging, thanks to the enhanced pliability of the metal.

For superalloys, which are innately less malleable, specialized techniques such as isothermal forging are utilized to prevent oxidation. Known also as hot forging, this thermal process maintains the workpiece at an optimal temperature throughout, ensuring the highest quality and integrity of the final product.

Workpiece temperature maintenance is accomplished by heating the mold to a temperature close to or slightly below that of the workpiece. This strategy eliminates cooling at mold interfaces, optimizing the metal's flow properties and enhancing forming precision.

 

Advantages of Hot Forging

  • Increased ductility: Hot forging imparts metals with superior ductility, facilitating easier manipulation into desired shapes and forms.
  • Complex shapes: The process supports the creation of intricate and elaborate shapes that other forging methods cannot achieve.
  • High precision: Attain remarkable precision in dimensions and surface finishes of forged components, consistently meeting exacting standards.
  • Cost benefit: Enjoy reduced production costs and improved material utilization, making hot forging a financially astute choice.
  • Enhanced stiffness: This process inherently strengthens materials, providing greater stiffness and long-lasting durability to finished products.
  • Size: Our product offerings range from compact 1-inch parts to impressive 30-inch components, accommodating a wide array of needs and specifications with precision.
  • Weight: We produce parts with weight variations, from lightweight ounces to robust components exceeding 100 pounds, customized to meet your specific requirements.
 
 
 
APPLICATION

 

Material Characteristics Application
Stainless Steel Corrosion-resistant
  • Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
  • Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel Easily processed
Good mechanical properties
Low material cost
  • Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel Good mechanical properties
Low material cost
Simple thermomechanical treatment
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum A356.0 Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Nickel-Base Superalloy Oxidation resistance
Creep-rupture strength
  • Used at temperature between 1200 and 1800 F.
  • Used for structural shapes, turbine components, fittings, and valves. 
Titanium High strength
Low density
Excellent corrosion resistance
  • About 40% lighter in weight compared to steel parts.
  • Used primarily in the temperature services to 1000 F. 
  • Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.



Secondary Operations and Heat Treatment of Hot Forging We Offer: Experience unparalleled enhancement in your forged components with our expert secondary operations. We meticulously perform heat treatment to ensure optimal strength and resilience, catering to the most demanding applications.

  • High Precision Machining: Discover the epitome of precision and craftsmanship! Our high precision machining services guarantee exceptional accuracy, delivering flawless results with every project, ensuring your components meet the highest standards of quality and performance.
  • Punching, Drilling, Tapping, Bending, Milling: Our comprehensive suite of manufacturing services offers unparalleled versatility. Experience expert punching, precise drilling, accurate tapping, seamless bending, and meticulous milling, all tailored to meet your exacting manufacturing needs with the highest level of precision and efficiency.
  • Painting, Anodizing, Black Oxide, Powder Coating: Transform your products with our exquisite surface treatment solutions. Choose from professional painting, premium anodizing, robust black oxide, and durable powder coating to elevate both the aesthetic appeal and durability of your components, ensuring they stand out and withstand the test of time.
  • Heat Treatment: Enhance the strength, toughness, and longevity of your components with our cutting-edge heat treatment processes. Designed to optimize performance, our advanced techniques ensure your products are ready to meet the toughest challenges with superior wear resistance and durability.
Detailed Photos

 

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