Premium Quality Forging Tools for High-Performance Metal Crafting Needs

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory is a shining beacon of innovation and superior quality, proudly recognized as the illustrious forebear of Cangzhou Metallic Crafts Co., Ltd. Situated in the vibrant industrial hub of Botou in Hebei Province, China, our factory benefits from a strategic location merely 200 kilometers from the dynamic metropolis of Beijing. With an impressive legacy stretching over more than three decades, we have established ourselves as trailblazers in the custom forging industry, widely celebrated for our extraordinary craftsmanship and unwavering dedication to excellence. Our commitment transcends the mere acquisition of expertise; we fervently integrate cutting-edge techniques with state-of-the-art machinery, ensuring our production processes are at the very forefront of technological innovation. This relentless quest for progress empowers us to consistently surpass market expectations, delivering not only impeccable satisfaction but also unmatched excellence to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging, a timeless craft with roots in ancient history, seamlessly integrates with modern metalworking practices, highlighting its unparalleled significance. At its essence, forging masterfully transforms raw metal while preserving its inherent strength and resilience. Skilled artisans employ cutting-edge techniques such as hammering, rolling, and pressing to meticulously shape and mold materials. This intricate process, fueled by intense heat, enables the artistic manipulation of metal, offering a dazzling array of forging methods, each presenting its own unique advantages.

When juxtaposed with casting and other metalworking techniques, forging emerges as the superior method for crafting components with extraordinary physical attributes, characterized by unmatched tensile strength and exceptional cost-effectiveness. The secret to these superior results is found in the expert management of the metal's grain structure. By avoiding the melting stage, a combination of percussive and compressive forces is applied to skillfully guide the grain structure, aligning it perfectly with the desired design of the end product. This meticulous process yields components with significantly enhanced strength compared to those produced through machining or casting.

Botou Casting Machinery Processing Co., Ltd warmly invites you to explore the unrivaled benefits of forging firsthand. We cater to diverse industries with our comprehensive range of expert forging services, meticulously tailored to meet a wide array of application needs.

A THOROUGH JOURNEY THROUGH THE FORGING PROCESS: UNLOCKING THE SECRETS

Within the expansive realm of forging, a multitude of specialized subtypes exist, each distinguished by intricate process details. However, most forging activities adhere to a fundamental sequence of steps that ensure successful results.

• The success of forging lies in the meticulously engineered dies that shape and compress metal into specific forms. Selecting the right toolset is essential for achieving the desired outcome. Custom die designs are frequently required to meet precise specifications, particularly in large-scale production runs where multiple dies meticulously coordinate tasks such as flattening, forming, and cutting.
• Following meticulous planning and precision toolmaking, the transformation of metalworking begins. Initially, the workpiece, or billet, is cut to precise dimensions and heated to the exact temperature required for effective molding.
• At this pivotal stage, forging methods can vary significantly. Depending on the chosen technique, the heated billet may be positioned between dies or placed into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at ambient temperature and is shaped through manual hammering techniques to achieve the intended form.
• To ensure optimal results, certain finishing touches may be necessary. For example, some dies generate excess material known as flashing, which must be precisely trimmed to guarantee a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, an ancient art that has evolved over centuries, boasts two remarkable techniques: hot forging and cold forging. Each of these methods skillfully transforms raw metals into robust, high-quality creations, representing the zenith of precision and expert craftsmanship.

Hot forging masterfully involves heating metal beyond its recrystallization threshold, reaching an intense 2,300 degrees Fahrenheit. This technique is lauded for its superior energy efficiency in metal forming, thanks to reduced yield strength and enhanced ductility. Additionally, it effectively purges chemical inconsistencies, ensuring a uniformly consistent metal composition across the entire forged product.

Cold forging, on the other hand, adeptly reshapes metals at room temperature or slightly higher, challenging their robustness and resilience. Although tougher metals like high-carbon steel might resist, cold forging is celebrated for its unrivaled precision, achieving extraordinary dimensional accuracy, consistency, and a flawless surface finish. This versatile technique encompasses bending, extruding, cold drawing, and cold heading, utilizing advanced machinery and sometimes requiring intermediate annealing.



ADVANTAGES

• Preservation of the metal's natural grain flow, significantly enhancing the structural integrity of the final product.
• Retention of the metal's inherent strength, ensuring products that are durable and built to withstand the test of time.
• Complete elimination of flaws, inclusions, and porosity, resulting in impeccably crafted and flawless products.
• Relatively low production costs, presenting a cost-effective and attractive choice for manufacturers.
• Exceptional production efficiency and yield, optimizing operational productivity and resource usage to their fullest potential.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, proudly leads the charge in innovative engineering, renowned for our exceptional hot forging parts and components. These expertly crafted products cater to a diverse spectrum of industries such as automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, and the submarine sectors, among others. Each product is a testament to our relentless pursuit of excellence in both design precision and outstanding functionality.

Hot forging is heralded as an elite technique in the metal manufacturing industry, celebrated for crafting some of the most resilient and durable components. Our capabilities extend from crafting featherweight parts, mere grams in mass, to building robust components weighing hundreds of kilograms. For pieces demanding a refined surface, we offer a comprehensive suite of secondary procedures, including precision machining and advanced surface finishing. This detailed craftsmanship ensures that every piece not only achieves but surpasses the highest standards of quality and performance.

 

What Is Hot Forging?

Hot forging is an avant-garde method in which metals are heated beyond their recrystallization thresholds. This cutting-edge process lessens flow stress and reduces energy use, leading to accelerated production times. It facilitates easier metal shaping and diminishes fracture risks during manufacturing, rendering it an indispensable method in contemporary metalworking.

Iron and its alloys are predominantly hot forged due to two significant reasons: Firstly, as work-hardening progresses, these formidable materials, like steel and iron, become progressively resistant to shaping. Secondly, hot forging these robust metals is cost-efficient and paves the way for heat treatments that boost strength without relying solely on cold working methods.

The conventional temperature spectrum for hot forging includes: Aluminum (Al) Alloys forged between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel is expertly forged at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the realm of hot forging, metals are carefully heated beyond their recrystallization points to avert strain hardening during deformation. Post-heating, the metals are plastically deformed and adeptly molded, potentially with heated molds as necessary. This high-heat environment allows for crafting intricate and complex forms, far surpassing the capabilities of cold forging, and significantly enhancing the pliability and formability of the metal.

For superalloys, known for their reduced malleability, specialized methods like isothermal forging, a variant of hot forging, are employed to avert oxidation. This sophisticated thermal technique keeps the workpiece at an optimal temperature throughout the process, ensuring the final product's superior quality and structural integrity.

Maintaining the workpiece's temperature is expertly managed by heating the mold to temperatures near or slightly below that of the workpiece. This strategic approach prevents cooling at mold interfaces, optimizes metal flow properties, and substantially heightens forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with superior ductility, making the manipulation into desired shapes and forms more efficient and seamless.
• Complex shapes: The process enables the creation of intricate and complex shapes that are often unattainable through other forging methods, significantly expanding design possibilities.
• High precision: Attain remarkable precision in dimensions and surface finishes of forged components, ensuring that stringent and exacting standards are consistently achieved with precision.
• Cost benefit: Experience reduced production costs and enhanced material utilization, establishing hot forging as a financially savvy and intelligent choice for manufacturing endeavors.
• Enhanced stiffness: The process inherently bolsters materials, conferring greater stiffness and durability to finished products, ensuring long-lasting performance and reliability.
• Size: Our versatile product range spans from compact 1-inch parts to substantial 30-inch components. We expertly accommodate diverse needs and specifications, delivering solutions meticulously calibrated to fulfill your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: Discover the epitome of precision craftsmanship at Botou Casting Machinery Processing Co., Ltd, where innovation meets meticulous engineering. Our elite machining services are a testament to our dedication to achieving unmatched precision and exemplary professionalism. Each creation is crafted to not only fulfill but surpass the stringent criteria of today's industrial benchmarks. With our team of skilled artisans, we guarantee your projects reach the zenith of perfection, epitomizing the highest standards of quality and exacting precision.
• Punching, Drilling, Tapping, Bending, Milling: Explore an expansive range of sophisticated services, meticulously engineered to cater to every facet of your manufacturing ambitions. Be it through adept punching, precise drilling, meticulous tapping, seamless bending, or intricate milling, our solutions are primed to handle both complex challenges and simple tasks with unparalleled proficiency and trustworthiness. Entrust us with your project's triumph and watch as your vision is masterfully transformed into reality.
• Painting, Anodizing, Black Oxide, Powder Coating: Amplify both the visual allure and structural resilience of your products with our diverse spectrum of surface enhancement solutions. From masterful painting to superior anodizing, durable black oxide, and robust powder coating, we are passionately committed to elevating not just the aesthetic elegance but also the fortitude of your components. Trust Botou Casting Machinery Processing Co., Ltd to substantially enhance your product's performance and visual appeal.
• Heat Treatment: Lift your component's performance to new heights with our revolutionary heat treatment techniques, meticulously engineered to fortify strength, toughness, and wear resistance. Our state-of-the-art processes are designed to extend the longevity and functionality of your products, ensuring they not only meet but excel in any application. Embrace the pinnacle of dependability and effectiveness with Botou Casting Machinery Processing Co., Ltd's cutting-edge solutions.

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