Heavy-Duty Tools for Advanced Precision Forging and Crafting

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory stands as a beacon of unparalleled innovation and superior quality. Proudly acknowledged as the esteemed predecessor of Cangzhou Metallic Crafts Co., Ltd., we are strategically nestled in the industrial heart of Botou, within Hebei Province, China, mere 200 kilometers from the vibrant and bustling metropolis of Beijing. With an illustrious legacy spanning over thirty remarkable years, we have firmly established ourselves as pioneers and leaders in the custom forging industry. Renowned for our extraordinary craftsmanship and unwavering dedication to excellence, our commitment transcends the mere acquisition of expertise. We passionately integrate cutting-edge techniques with state-of-the-art machinery, ensuring that our production processes remain at the forefront of technological advancement. This relentless pursuit of progress empowers us to consistently exceed market expectations, delivering impeccable satisfaction and unmatched excellence to our cherished clients, time and time again.

A GUIDE TO FORGING PARTS

Forging is a craft steeped in history yet seamlessly aligned with modern metalworking, underscoring its unparalleled significance. At its essence, forging elegantly transforms raw metal while preserving its formidable integrity. Expert artisans employ sophisticated techniques such as hammering, rolling, and pressing to meticulously shape materials with precision. This intricate process, driven by intense heat, allows the masterful manipulation of metal, unveiling a dazzling array of forging methods, each with its unique benefits.

When evaluated against casting and other metalworking techniques, forging emerges as the premier method for crafting components with extraordinary physical properties, characterized by unmatched tensile strength and outstanding cost-efficiency. The secret to these superior results lies in the adept management of the metal's grain structure. By eschewing melting, a fusion of percussive and compressive forces aligns the grain structure perfectly with the design of the finalized product. This meticulous process yields components with significantly enhanced strength compared to those that are machined or cast.

Botou Casting Machinery Processing Co., Ltd extends a warm invitation to experience the unrivaled advantages of forging firsthand. We cater to a diverse range of industries with our comprehensive suite of expert forging services, meticulously tailored to meet a wide spectrum of application requirements.

A THOROUGH JOURNEY THROUGH THE FORGING PROCESS: UNLOCKING THE SECRETS

Within the expansive field of forging, numerous specialized subtypes exist, each defined by intricate process specifics. Nonetheless, most forging operations adhere to a fundamental sequence of steps that ensure successful outcomes.

• The success of forging rests in the precisely engineered dies that effortlessly shape and compress metal into specific configurations. Selecting the appropriate toolset is crucial to achieving the desired results. Custom die designs are frequently essential to satisfy exacting specifications, especially in large-scale production runs where multiple dies precisely coordinate tasks such as flattening, forming, and cutting.
• After comprehensive planning and precision toolmaking, the transformation of metalworking commences. Initially, the workpiece, or billet, is cut to exact dimensions and then heated to the precise temperature required for effective molding.
• At this pivotal moment, forging techniques can differ significantly. Depending on the selected method, the heated billet may be positioned between dies or placed into a preformed cavity for compression. Conversely, in cold forging, the billet remains at ambient temperature and is shaped through manual hammering techniques to achieve the desired form.
• For optimal results, certain finishing touches might be necessary. For example, some dies produce excess material known as flashing, which must be meticulously trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, a venerable craft honed through centuries, divides into two notable techniques: hot forging and cold forging. These remarkable methods transform raw metal into long-lasting, superior-quality artifacts, representing the zenith of precision craftsmanship.

Hot forging meticulously involves warming metal to extreme temperatures beyond its recrystallization point, reaching up to a blistering 2,300 degrees Fahrenheit. This technique is acclaimed for its exceptional energy efficiency in metal molding, facilitated by reduced yield strength and enhanced ductility. Furthermore, it successfully eradicates chemical discrepancies, ensuring a uniformly consistent metal composition across the entire forged piece.

Cold forging, on the other hand, adeptly molds metals at room temperature or slightly above, rigorously testing their resilience and strength. Although formidable metals like high-carbon steel may resist, cold forging is famed for its unrivaled precision, achieving exceptional dimensional accuracy, uniformity, and an exquisite surface finish. This adaptable technique encompasses bending, extruding, cold drawing, and cold heading, demanding sophisticated machinery and sometimes intermediate annealing.



ADVANTAGES

• Preservation of the metal's natural grain flow, greatly enhancing the structural robustness of the final product.
• Conservation of the metal's inherent strength, ensuring products that are robust and enduring over time.
• Total eradication of flaws, inclusions, and porosity, producing perfectly crafted items.
• Relatively low production costs, making it an economical and attractive choice for manufacturers.
• Exceptional production efficiency and yield, optimizing operational productivity and resource utilization.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, proudly leads the industry with cutting-edge innovation, renowned for crafting exceptional hot forging parts and components. These precision-engineered marvels serve an expansive spectrum of industries, from automotive to aerospace, and even submarine sectors. Each product is a testament to our unwavering commitment to excellence in design and functionality, perfectly tailored to meet the diverse needs of our esteemed clientele.

Hot forging stands celebrated as a premier method for creating some of the most resilient and robust components in metal manufacturing. Our extensive range encompasses everything from feather-light parts weighing mere grams to hefty components weighing hundreds of kilograms. For those demanding impeccable surface finishes, we offer an array of advanced secondary operations, including precision machining and sophisticated surface finishing techniques. This meticulous attention ensures every piece exceeds the highest standards of quality and performance.

 

What Is Hot Forging?

Hot forging is an avant-garde process that involves heating metal beyond its recrystallization point. This advanced method significantly reduces flow stress and energy consumption, allowing for remarkably swift production rates. It simplifies metal shaping while drastically minimizing fracture risks, making it an indispensable method in contemporary metalworking.

Iron and its resilient alloys are predominantly hot forged for two pivotal reasons: Firstly, as work hardening progresses, these formidable materials, like steel and iron, become increasingly shape-resistant. Secondly, hot forging these robust metals proves economically advantageous, paving the way for subsequent heat treatments that enhance strength without relying solely on cold working techniques.

The typical temperature range for hot forging varies with material: Aluminum (Al) Alloys are forged between 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys require forging temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel is expertly forged at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the intricate process of hot forging, metals are meticulously heated beyond their recrystallization thresholds to prevent strain hardening during deformation. Once heated, the metal undergoes plastic deformation and is expertly shaped in molds that may also be heated as needed. This elevated temperature state allows for the creation of more intricate and complex shapes than cold forging, greatly enhancing the metal's pliability and formability.

For superalloys, renowned for their reduced malleability, specialized techniques like isothermal forging are employed to avert oxidation. Also known as hot forging, this advanced thermal process meticulously maintains the workpiece at optimal temperatures throughout, ensuring superior quality and structural integrity in the final product.

Maintaining the workpiece's temperature is skillfully managed by heating the mold to a temperature close to or slightly below that of the workpiece. This approach eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging grants metals exceptional ductility, facilitating more effortless manipulation into desired shapes and forms.
• Complex shapes: The process adeptly supports creating intricate and complex shapes, expanding design possibilities beyond the reach of other forging methods.
• High precision: Achieve superior precision in the dimensions and surface finishes of forged components, consistently meeting strict and exacting standards with remarkable accuracy.
• Cost benefit: Benefit from reduced production costs and improved material utilization, positioning hot forging as a financially savvy manufacturing choice.
• Enhanced stiffness: The process inherently fortifies materials, endowing finished products with greater stiffness and durability, ensuring long-lasting performance and reliability.
• Size: Our versatile product line spans from compact 1-inch parts to substantial 30-inch components, expertly catering to diverse needs and specifications with solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, experience the zenith of precision engineering. Our state-of-the-art machining services are expertly crafted to provide exceptional accuracy and unmatched professionalism. Each component is engineered to not only meet but surpass the stringent standards of today's dynamic industries. With a team of experienced professionals supporting your endeavors, we ensure that your projects achieve the height of perfection, reaching the ultimate benchmark in quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Explore our comprehensive suite of superior services tailored to meet every aspect of your manufacturing requirements. Whether it involves expert punching, precision drilling, meticulous tapping, seamless bending, or intricate milling, our solutions are designed to tackle both complex and straightforward tasks with unmatched excellence and dependability. Trust us with your project's success and watch your vision come to life with unparalleled precision.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance both the aesthetic allure and structural durability of your products with our extensive array of surface treatment solutions. From masterful painting to advanced anodizing, robust black oxide, and durable powder coating, we are dedicated to improving not only the visual appeal but also the structural endurance of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly elevate your product's performance and enhance its overall attraction.
• Heat Treatment: Amplify the performance of your components with our sophisticated heat treatment techniques, expertly crafted to boost strength, toughness, and wear resistance. Our cutting-edge processes are designed to extend the longevity and functionality of your products, ensuring they excel in any application. Experience the pinnacle of reliability and performance with Botou Casting Machinery Processing Co., Ltd's innovative heat treatment solutions.

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