Quality Precision Forging Tools for Advanced Metal Work Needs

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory stands as a celebrated pioneer, proudly acknowledged as the prestigious ancestor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the core of Botou, this distinguished hub of casting and forging mastery is located in Hebei Province, China, a mere 200 kilometers from the bustling metropolis of Beijing. For over three remarkable decades, we have been the hallmark of superlative craftsmanship in the custom forging arena, embodying a tradition of unmatched forging superiority. Our steadfast dedication transcends beyond the mere acquisition of external expertise. We passionately embrace cutting-edge techniques and incorporate the latest state-of-the-art machinery into our processes. In our relentless quest for progress and innovation, we ensure our efforts not only meet but consistently exceed market anticipations, delivering unwavering satisfaction and extraordinary excellence to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging is an esteemed and venerable craft that harmoniously blends with modern metalworking, highlighting its unmatched importance. At its core, forging expertly reshapes raw metal, preserving its robust integrity. Master artisans utilize advanced techniques such as hammering, rolling, and pressing to precisely sculpt materials. This detailed process, driven by intense heat, enables the masterful manipulation of metal, providing a remarkable array of forging methods, each boasting its own distinct benefits.

When compared with casting and other metalworking techniques, forging stands out as the premier option for creating components with exceptional physical attributes, marked by superior tensile strength and remarkable cost-effectiveness. The secret to these superior outcomes lies in the intentional alteration of the metal's grain structure. By skillfully avoiding melting, a blend of percussive and compressive forces is applied to guide the grain structure, aligning it flawlessly with the intended design. This precise process yields components that possess significantly enhanced strength compared to their machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd extends a warm invitation for you to discover the unmatched advantages of forging. We serve a wide spectrum of industries with our comprehensive suite of specialized forging services, meticulously designed to meet a diverse range of application needs.

A DEEP DIVE INTO THE FORGING PROCESS

Within the vast field of forging, there are numerous specialized subtypes, each marked by its intricate procedural subtleties. Yet, the majority of forging operations adhere to a core sequence of steps that guarantee success.

• Forging's success is anchored in the intricately crafted dies that shape and compress metal into precise forms. Choosing the right toolset is vital for achieving the desired shape. Custom die designs are often crucial to meet exact specifications, especially in large-scale production where multiple dies coordinate tasks like flattening, forming, and cutting with precision.
• After thorough planning and precision toolmaking, the transformation in metalworking begins. Initially, the workpiece, or billet, is cut to exact dimensions and then heated to the precise temperature required for effective molding.
• At this critical juncture, forging techniques can vary widely. Depending on the chosen method, the heated billet may be placed between dies or into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at ambient temperature, shaped through manual hammering techniques to achieve the exact form.
• To achieve perfection, certain finishing touches may be necessary. For instance, some dies produce surplus material known as flashing, which must be meticulously trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, an ancient yet continually advancing craft, is elegantly categorized into two principal techniques: hot forging and cold forging. These distinct methods masterfully transform raw metal into durable, superior-quality products, capturing the essence of precision in metalwork.

Hot forging is a highly sophisticated process that involves heating metal beyond its recrystallization point, often reaching a blistering 2,300 degrees Fahrenheit. This method is esteemed for its outstanding energy efficiency in metal shaping, due to the reduced yield strength and improved ductility. Moreover, it effectively eliminates chemical inconsistencies, ensuring a consistently uniform metal composition throughout the forged product.

Cold forging meticulously reshapes metals at room temperature or slightly above, testing their strength and resilience. While tougher metals like high-carbon steel may resist, cold forging is revered for its unmatched precision, delivering exceptional dimensional accuracy, consistent uniformity, and a superior surface finish. This versatile method includes bending, extruding, cold drawing, and cold heading, requiring advanced equipment and occasionally intermediate annealing.



ADVANTAGES

• Preservation of the metal's natural grain flow significantly enhances the structural integrity of the final product.
• Retention of the metal's inherent strength ensures robust and enduring products that withstand the test of time.
• Complete elimination of imperfections, inclusions, and porosity results in flawlessly crafted products.
• Relatively low production costs position it as a financially appealing and viable choice for manufacturers.
• Exceptional production efficiency and yield greatly optimize operational productivity and resource allocation.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands at the forefront of the hot forging industry, celebrated for delivering unparalleled parts and components. These meticulously engineered precision products cater to a wide spectrum of industries, including automotive, food and dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, and submarine sectors, among others. Each of our creations is a testament to our unwavering dedication to superior design and functionality.

Hot forging is lauded for its ability to produce some of the most durable components within the metal manufacturing realm. Our extensive capabilities range from crafting lightweight parts that weigh mere grams to substantial components weighing up to hundreds of kilograms. For those pieces requiring specialized surface treatments, we offer a comprehensive suite of secondary operations, including precision machining and advanced surface finishing. This meticulous craftsmanship ensures that each product attains the zenith of quality and performance.

 

What Is Hot Forging?

Hot forging is an innovative high-temperature process where metal is heated beyond its recrystallization threshold. This technique reduces flow stress and energy consumption, facilitating faster production rates and simplifying metal shaping. Crucially, it minimizes the risk of fractures during manufacturing, cementing its status as an invaluable method in contemporary metalworking.

Primarily, iron and its alloys undergo hot forging due to two pivotal reasons: Firstly, as work hardening advances, these resilient materials, such as steel and iron, pose challenges in shaping. Secondly, hot forging these metals is economically beneficial, allowing for subsequent heat treatment processes that enhance strength without solely relying on cold working techniques.

The typical temperature ranges for hot forging are as follows: Aluminum (Al) Alloys range between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be forged at temperatures reaching 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are elevated beyond their recrystallization point to avert strain hardening during deformation. The heated metal is subsequently plastically deformed and precisely shaped within molds that may also be heated when necessary. This high-temperature environment allows for the creation of more intricate shapes than cold forging, thereby enhancing the metal's pliability and formability.

For superalloys, which naturally exhibit reduced malleability, specialized techniques like isothermal forging are employed to avert oxidation. This thermal process, synonymous with hot forging, maintains the workpiece at an optimal temperature throughout, ensuring superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is achieved through heating the mold to a temperature close to or just below that of the workpiece itself. This approach eliminates cooling at the mold interfaces, optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imbues metals with exceptional ductility, facilitating their manipulation into desired shapes and forms with ease.
• Complex shapes: This process supports the creation of intricate and elaborate shapes that may be unattainable through alternative forging methods, vastly expanding design possibilities.
• High precision: Achieve remarkable precision in the dimensions and surface finishes of forged components, ensuring that the most stringent standards are consistently met.
• Cost benefit: Experience reduced production costs and enhanced material utilization, rendering hot forging a fiscally prudent choice for manufacturing needs.
• Enhanced stiffness: The process inherently strengthens materials, imbuing finished products with greater stiffness and durability, ensuring lasting performance.
• Size: Our diverse product offerings range from compact 1-inch parts to substantial 30-inch components. We accommodate a variety of needs and specifications, providing solutions tailored to your distinctive requirements.
• Weight: We meticulously craft parts that span from light ounces to robust components exceeding 100 pounds, precisely tailored to meet your specific requirements and applications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, embark on a journey to the pinnacle of precision with our exceptional machining services. Each piece is sculpted with unmatched accuracy and artistry, delivering outcomes that consistently exceed the lofty benchmarks of the industry. Allow our team of experienced artisans to steer your projects towards absolute perfection, achieving the zenith of quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Immerse yourself in our all-encompassing array of cutting-edge services crafted to fulfill every manufacturing need. From masterful punching to exacting drilling, precise tapping, seamless bending, and intricate milling, we offer solutions that adeptly handle both complexity and simplicity with unparalleled excellence and reliability. Count on us for the ultimate success of your project.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform and elevate the aesthetics and durability of your products with our extensive surface treatment options. With expert painting, top-tier anodizing, durable black oxide, and long-lasting powder coating, we commit to enhancing both the visual allure and structural strength of your components. Trust Botou Casting Machinery Processing Co., Ltd to amplify your product's performance and appeal.
• Heat Treatment: Elevate your component's performance with our advanced heat treatment techniques, specifically tailored to enhance strength, toughness, and wear resistance. Our cutting-edge processes are meticulously designed to maximize the longevity and functionality of your products, ensuring they perform exceptionally in any application. Experience unparalleled reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's sophisticated solutions.

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