China′s Hot Forgings for Custom Coke Plant and Mine Applications

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Forging and Pressing
• Application: Machinery Parts
• Material: SS
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• Apply: Auto Parts
• Apply1: Mine Fittings
• Apply2: Coke Plant Accessories
• Apply3: Suitable for Machinery Industry
• Transport Package: Wooden Box
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory, the esteemed predecessor of Cangzhou Metallic Crafts Co., Ltd, stands proudly in the thriving heart of Botou-a celebrated casting and forging industrial hub nestled in Hebei Province, China. Positioned just 200 kilometers from the vibrant and bustling metropolis of Beijing, our location is strategically advantageous, allowing us to seamlessly cater to both local enthusiasts and international clients with unparalleled ease and efficiency. With a distinguished legacy spanning over thirty remarkable years in the art of custom forging, we embody a rich tradition that truly signifies forging excellence at its finest. Our unwavering commitment transcends the mere acquisition of external expertise; we ardently embrace groundbreaking techniques and cutting-edge machinery, fervently pursuing continuous development and innovation. This ensures not only that we meet ever-evolving market demands, but that we consistently surpass them. Our dedication to delivering unparalleled satisfaction and exceptional quality to our esteemed clients is unrivaled, setting new standards and benchmarks in the industry that others aspire to reach.

A GUIDE TO FORGING PARTS

Forging, a revered and age-old method, boasts a rich legacy that dates back to ancient times and remains a powerhouse in today's metalworking industry. At its essence, forging masterfully shapes metal, ensuring it retains its inherent strength through sophisticated techniques like hammering, rolling, or pressing. This process leverages high temperatures to transform metal into its desired form, offering a diverse array of forging styles, each with its unique advantages and specific use cases.

In the realm of metalworking, forging is the pinnacle process for crafting components with superior physical characteristics, such as unparalleled tensile strength, all while maintaining cost-efficiency. The secret to these extraordinary properties lies in the intentional alteration of the metal's grain structure. By avoiding melting, the impact or pressure aligns the grain with the component's final shape, producing parts with significantly enhanced strength compared to those that are cast or machined.

Botou Casting Machinery Processing Co., Ltd warmly invites you to discover the myriad advantages that forging brings. We provide a comprehensive range of expert forging services, meticulously tailored to meet the diverse needs of a wide array of industries.

A DEEP DIVE INTO THE FORGING PROCESS: Immerse yourself in the intricate craft of forging, where a rich tapestry of specialized subtypes and refined techniques come together to achieve unparalleled craftsmanship.

Within the expansive realm of forging, a multitude of specialized subtypes exist, each characterized by its unique procedural complexities. Nonetheless, most forging processes adhere to a foundational sequence of steps meticulously crafted to deliver precision and excellence.

• The success of forging largely depends on impeccably designed dies that shape and compress metal into bespoke forms. Selecting the perfect tooling is crucial for achieving the intended shape. Custom die designs often become indispensable for meeting precise specifications, especially in large-scale production runs where multiple dies guide processes like flattening, forming, or cutting.
• After comprehensive planning and precision toolmaking, the metalworking transformation begins. The workpiece, or billet, is first expertly cut to size and then heated to the exact temperature required for shaping.
• At this stage, forging techniques vary significantly. Depending on the chosen method, the heated billet might be sandwiched between dies, compressed within a preformed cavity, or, in the case of cold forging, remain at room temperature while being manually hammered to reach the desired shape.
• To achieve the perfect final product, additional finishing may be necessary. For example, any excess material, known as flashing, from specific dies must be carefully trimmed to ensure a flawless and impeccable outcome.

COLD FORGING VS HOT FORGING

 

Forging is an age-old art that has evolved into two leading categories: hot forging and cold forging. Each of these unique techniques transforms raw metal into robust, high-quality products, showcasing the pinnacle of metallurgical craftsmanship.

Hot forging is a sophisticated method involving heating metal past its recrystallization threshold, up to a blistering 2,300 degrees Fahrenheit. This advanced technique reduces the energy needed for shaping by lowering yield strength and enhancing ductility. In addition, hot forging effectively eliminates chemical inconsistencies, guaranteeing a uniform metal composition that stands the test of time.

Cold forging, on the other hand, meticulously shapes metals at room or slightly elevated temperatures. Although robust metals like high-carbon steel present challenges, cold forging excels in delivering unmatched precision, dimensional accuracy, product uniformity, and a flawless surface finish. Its versatility is demonstrated through processes such as bending, extruding, cold drawing, and cold heading. However, it demands higher equipment capabilities and may necessitate intermediate annealing for optimal results.



ADVANTAGES

• Preservation of the metal's natural grain flow, ensuring structural integrity and performance.
• Retention of the metal's innate strength, providing robustness and durability.
• Elimination of flaws, inclusions, and porosity, resulting in superior material quality.
• Achieving relatively low production costs, making it an economically viable option.
• Outstanding production yield and efficiency, maximizing output and resource utilization.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, is a leader in delivering top-tier hot forging parts and components, meticulously crafted to fulfill a wide spectrum of industry demands. Whether serving sectors such as automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine, or others, our precision-engineered products are synonymous with quality and resilience.

Hot forging is pivotal in the creation of robust components within the metal industry. Our expansive capabilities empower us to craft parts ranging from mere grams to several hundred kilograms in weight. For those seeking specialized finishes, we provide an extensive suite of secondary operations, including precision machining and cutting-edge surface treatments, ensuring every piece not only adheres to but surpasses the pinnacle of quality standards.

 

What Is Hot Forging?

Hot forging is an advanced technique involving the heating of metals beyond their recrystallization point. This innovative method reduces flow stress and minimizes energy consumption, facilitating swift production cycles, effortless metal shaping, and a marked reduction in fracture risks during manufacturing.

Iron and its alloys are predominantly hot forged for compelling reasons: Firstly, as sturdy materials like steel and iron undergo work hardening, they possess greater resistance to shaping. Secondly, hot forging these metals proves to be economically advantageous, allowing subsequent heat treatments that elevate material strength beyond the capabilities of cold working methods.

Average temperatures for hot forging are as follows: Aluminum (Al) Alloys: 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys: 700°C (1,292°F) to 800°C (1,472°F); Steel: up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to avert strain hardening. This process involves plastically deforming the heated metal and shaping it in molds, which can also be heated. This elevated temperature setting enables the creation of intricate shapes that surpass the possibilities of cold forging, enhancing metal pliability.

For superalloys, which are inherently less ductile, innovative techniques like isothermal forging are employed to thwart oxidation. This hot forging process maintains the workpiece at an optimal temperature, ensuring the utmost quality and integrity of the final product.

Sustaining the workpiece's temperature is achieved by heating the mold to a level close to or slightly below that of the workpiece. This strategy prevents cooling at mold interfaces, optimizing metal flow properties and enhancing the precision of formed shapes.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with superior ductility, facilitating easier manipulation into desired forms.
• Complex shapes: This process enables the formation of intricate and complex shapes often unattainable through alternative forging methods.
• High precision: Achieve remarkable precision in dimensions and surface finishes of forged components, ensuring the highest standards are unwaveringly met.
• Cost benefit: Enjoy reduced production costs and improved material utilization, making hot forging an astute financial decision.
• Enhanced stiffness: This process naturally fortifies materials, providing finished products with enhanced stiffness and durability.
• Size: Our offerings include compact components as small as 1 inch to sizable ones up to 30 inches, adeptly catering to diverse needs and specifications.
• Weight: We supply parts ranging from lightweight ounces to robust components exceeding 100 pounds, custom-crafted to your specific requirements.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Explore an extensive array of secondary operations tailored to elevate the quality and functionality of hot forged components. Our specialized heat treatment services are meticulously designed to ensure each piece reaches its peak performance and durability, promising exceptional results with every project.

• High Precision Machining: Dive into the realm of accuracy and craftsmanship with our high precision machining services. Experience consistently unparalleled outcomes, where every project is a testament to our dedication to precision and excellence.
• Punching, Drilling, Tapping, Bending, Milling: Uncover the full spectrum of our comprehensive manufacturing capabilities. Our expert services provide impeccable punching, precise drilling, accurate tapping, seamless bending, and meticulous milling, each process meticulously crafted to satisfy your diverse manufacturing demands.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the appearance and resilience of your products with our diverse range of surface treatment solutions. Engage with our professional painting, premium anodizing, robust black oxide finishing, and durable powder coating services to enhance both aesthetic appeal and longevity.
• Heat Treatment: Harness the full potential of your components with our cutting-edge heat treatment processes. Designed to bolster strength, toughness, and wear resistance, our services ensure your components are engineered for longevity and superior performance.

Detailed Photos

 

Product Description