Premium Forging Accessories for Mechanical Metal Fabrication Needs

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory stands as a beacon of innovation and quality, proudly known as the distinguished ancestor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrial heart of Botou within Hebei Province, China, our company enjoys a strategic location just 200 kilometers from the bustling metropolis of Beijing. With a legacy spanning over three decades, we have carved a niche as leaders in the custom forging industry, renowned for our extraordinary craftsmanship and dedication to excellence. Our commitment goes beyond simply acquiring expertise; we passionately blend cutting-edge techniques with state-of-the-art machinery, ensuring our production processes are at the forefront of innovation. Our relentless pursuit of progress enables us to consistently exceed market expectations, delivering impeccable satisfaction and unmatched excellence to our valued clients.

A GUIDE TO FORGING PARTS

Forging is a time-honored craft that harmoniously integrates with contemporary metalworking, underscoring its vital role in the industry. At its essence, forging expertly transforms raw metal, preserving its inherent strength. Skilled artisans employ sophisticated techniques like hammering, rolling, and pressing to meticulously shape the material. This intricate process, fueled by intense heat, enables the exquisite manipulation of metal, offering a magnificent array of forging methods, each with unique benefits.

When evaluated against casting and other metalworking methods, forging emerges as the quintessential choice for manufacturing components with superior physical properties, characterized by unmatched tensile strength and remarkable cost-effectiveness. The secret to these extraordinary results lies in the expert management of the metal's grain structure. By eschewing melting, a harmonious blend of percussive and compressive forces is used to perfect the alignment of the grain structure with the design of the final product. This meticulous process produces components with significantly enhanced strength compared to those produced by machining or casting.

Botou Casting Machinery Processing Co., Ltd warmly invites you to explore the unparalleled advantages of forging firsthand. We cater to a diverse range of industries with our comprehensive suite of expert forging services, meticulously tailored to fulfill a vast spectrum of application requirements.

A THOROUGH JOURNEY THROUGH THE FORGING PROCESS: UNLOCKING THE SECRETS

In the expansive world of forging, numerous specialized subtypes are defined by intricate procedural nuances. Yet, most forging operations adhere to a core sequence of steps that guarantee successful outcomes.

• The success of forging is rooted in the precision-engineered dies that mold and compress metal into specific shapes. Selecting the appropriate toolset is crucial to achieving the desired results. Custom die designs are often imperative to meet stringent specifications, especially in high-volume production runs where multiple dies meticulously coordinate complex tasks such as flattening, forming, and cutting.
• Following thorough strategic planning and precision toolmaking, the transformation of metalworking begins. Initially, the workpiece or billet is sliced to exact dimensions and then heated to the precise temperature required for effective shaping.
• At this pivotal stage, forging techniques can diverge significantly. Depending on the selected method, the heated billet may be placed between dies or inserted into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is shaped through manual hammering to achieve the intended form.
• For optimal results, certain finishing touches may be necessary. For example, some dies produce excess material known as flashing, which must be meticulously trimmed to ensure a perfectly polished final product.

COLD FORGING VS HOT FORGING

 

Forging, an art steeped in history and continuously perfected, branches into two distinguished methods: hot forging and cold forging. Each method magnificently transforms raw metal into resilient, superior-quality items, embodying the zenith of precise craftsmanship.

Hot forging masterfully involves heating metal beyond its recrystallization point, reaching an intense 2,300 degrees Fahrenheit. Celebrated for its energy efficiency in shaping metal, this technique benefits from reduced yield strength and enhanced ductility. Moreover, it expels chemical inconsistencies, ensuring a uniform and consistent metal composition throughout the forged masterpiece.

Cold forging, on the other hand, skillfully reshapes metals at room temperature or slightly above, testing their resilience. Although tougher metals like high-carbon steel may challenge this process, cold forging is heralded for its unparalleled precision, achieving extraordinary dimensional accuracy, uniformity, and a remarkable surface finish. This versatile process encompasses bending, extruding, cold drawing, and cold heading, demanding sophisticated machinery and occasionally, intermediate annealing.



ADVANTAGES

• Preservation of the metal's original grain flow, significantly enhancing the structural integrity of the final product.
• Retention of the metal's inherent strength, ensuring robust, enduring products that withstand the test of time.
• Thorough removal of flaws, inclusions, and porosity, culminating in impeccably crafted and flawless products.
• Relatively low production costs, offering a cost-effective and attractive solution for manufacturers.
• Exceptional production efficiency and yield, optimizing operational productivity and resource utilization to the fullest.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, proudly leads the charge in innovation, renowned for crafting exceptional hot forging parts and components. These precision-engineered marvels serve a widespread and diverse array of industries: from automotive to food and dairy, from machinery to medical, plumbing, watering systems, mining operations, petrochemical ventures, electrical and energy sectors, aerospace, and even submarine technologies. Each product is a testament to our unwavering commitment to unmatched excellence in design and functionality.

Hot forging is heralded as the premier method for crafting the toughest, most resilient components in the metal manufacturing realm. Our vast capabilities enable us to produce lightweight parts a few grams in weight to massive components weighing hundreds of kilograms. For parts that demand pristine finishes, we offer a comprehensive suite of secondary operations, including precision machining and advanced surface finishing. This dedication ensures every piece not only meets but exceeds the highest standards of quality and performance.

 

What Is Hot Forging?

Hot forging is an advanced, state-of-the-art method involving the heating of metal beyond its recrystallization point. This sophisticated process reduces flow stress and energy consumption, significantly accelerating production rates. It simplifies the shaping of metals, drastically reducing fracture risks during the manufacturing process, making it an invaluable method in modern metalworking.

Iron and its alloys are predominantly hot forged for two principal reasons: Firstly, as work hardening proceeds, robust materials like steel and iron become increasingly resistant to forming. Secondly, hot forging these potent metals proves cost-effective, facilitating post-process heat treatments that enhance strength without relying solely on cold working techniques.

The customary temperature range for hot forging is as follows: Aluminum (Al) alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) alloys require forging temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to avert strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds, which may also be heated as needed. This high-temperature condition allows for the crafting of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are less malleable by nature, specialized techniques like isothermal forging are utilized to prevent oxidation. Also recognized as hot forging, this sophisticated thermal process maintains the workpiece at an optimal temperature throughout, ensuring superior quality and structural integrity of the end product.

Maintaining the workpiece's temperature is achieved by heating the mold to a temperature close to or slightly below that of the workpiece. This prevents cooling at mold interfaces, optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with superior ductility, enabling them to be shaped into desired forms more effortlessly.
• Complex shapes: The process facilitates the creation of intricate and complex shapes that may be unattainable through other forging methods, expanding design possibilities.
• High precision: Achieve remarkable precision in dimensions and surface finishes of forged components, ensuring strict and exacting standards are consistently met.
• Cost benefit: Experience reduced production costs and improved material utilization, establishing hot forging as a financially intelligent choice for manufacturing.
• Enhanced stiffness: The process inherently strengthens materials, imparting greater stiffness and durability to finished products, ensuring long-lasting performance.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We cater expertly to diverse needs, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: Discover the zenith of precision engineering at Botou Casting Machinery Processing Co., Ltd. Our exquisite machining services are crafted with the utmost care to deliver exceptional accuracy and distinguished professionalism. Each component is fashioned to not only align with but also surpass the stringent industry standards of today. With a team of seasoned experts at your disposal, rest assured that your projects will attain the pinnacle of perfection, achieving unmatched quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Explore our comprehensive suite of top-tier services, meticulously crafted to address every facet of your manufacturing requirements. Whether it's through expert punching, exact drilling, precise tapping, seamless bending, or intricate milling, our solutions are designed to manage both intricate and straightforward projects with unparalleled excellence and reliability. Entrust us with your project's success and watch your vision transform seamlessly into reality.
• Painting, Anodizing, Black Oxide, Powder Coating: Amplify the aesthetic allure and structural fortitude of your products with our extensive suite of surface treatment solutions. From expert painting to superior anodizing, resilient black oxide, and enduring powder coating, we are devoted to enhancing both the visual appeal and the robustness of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly elevate your product's performance and overall aesthetic appeal.
• Heat Treatment: Enhance the performance of your components with our state-of-the-art heat treatment techniques, diligently formulated to boost strength, resilience, and wear resistance. Our innovative processes are engineered to extend the functionality and lifespan of your products, ensuring they thrive in any application. Experience the height of reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's groundbreaking solutions.

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