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• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• 12: 111
• 13: 2532
• Ghjm: 1456236451
• Sdfgh: 4564
• Edtyd: 456456
• Fudh: 486456
• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Product Description

 

Reliable Metal Forging Manufacturers for Global Distribution Needs
 

Botou Casting Machinery Factory, the illustrious predecessor of Cangzhou Metallic Crafts Co., Ltd, stands as a distinguished beacon of industrial expertise, deeply rooted in the vibrant heart of Botou. Celebrated as a critical casting and forging nucleus within Hebei Province, China, our strategic position is a mere 200 kilometers from the bustling metropolis of Beijing. With a legacy that spans an impressive three decades in the art of custom forging, we exemplify the revered tradition and pioneering spirit inherent in forging craftsmanship. Our steadfast commitment to advancement transcends the simple acquisition of external knowledge; we passionately integrate the most sophisticated methodologies and state-of-the-art machinery available. Through unwavering dedication to ongoing evolution and innovation, we aim to surpass the ever-evolving expectations of the market. Our resolute mission is to deliver extraordinary satisfaction and unmatched excellence to our esteemed clientele.

A GUIDE TO FORGING PARTS

Forging, a revered craft with deep historical roots, remains a cornerstone of excellence in the metalworking industry today. This esteemed technique gracefully transforms raw metal in its solid state through the expert application of hammering, rolling, or pressing. By leveraging elevated temperatures, forging artisans skillfully shape metal, offering a variety of process forms, each with its own unique advantages. These methods not only preserve the metal's structural integrity but also enhance its adaptability for a wide array of applications.

In the realm of metalworking, forging stands out as a distinguished process, celebrated for creating components with superior physical qualities, particularly unmatched tensile strength, all while maintaining exceptional cost-efficiency. This unparalleled quality arises from the precise manipulation of the metal's inherent grain structure. Unlike casting or machining, forging employs controlled percussive or compressive forces to meticulously align the grain with the product's contours. This results in components that are significantly stronger than those produced through machining or casting.

Experience the transformative power of forging with Botou Casting Machinery Processing Co., Ltd. We are committed to serving a vast range of industries, providing a comprehensive suite of expert forging services meticulously tailored to meet diverse application needs. Discover the precision and strength that our expert techniques bring to your projects.

A THOROUGH EXPLORATION OF THE FORGING PROCESS

Within the expansive realm of forging, a diverse array of specialized subtypes thrives, each marked by its own procedural nuances. Despite these variations, most forging projects follow a core sequence of steps that ensure consistency and precision throughout the process.

• The art of forging relies on the use of intricately engineered dies, which shape and compress metal to achieve the desired forms. Selecting the optimal toolset is critical to obtaining the precise shape required. Custom die designs often become essential to meet stringent specifications, especially in large-scale production runs where multiple dies work in concert to flatten, form, or cut the metal.
• After meticulous planning and the creation of precise tools, the metalworking journey commences. The initial workpiece, known as a billet, is carefully cut to the required dimensions and then heated to a temperature optimized for shaping.
• At this stage, forging techniques showcase significant variations. Depending on the method chosen, the heated billet may be set between dies or placed within a pre-shaped cavity for compression. Conversely, during cold forging, the billet remains at room temperature and is manually hammered into the desired form.
• To ensure a perfect finish, certain final refinements may be required. For instance, some dies might produce excess material known as flashing, which must be meticulously trimmed away to achieve a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging emerges as a time-honored art form, elegantly transforming through the ages into two distinct yet complementary methodologies: hot forging and cold forging. These innovative techniques offer strategic pathways to metamorphose raw metal into strong, top-notch products, unveiling a multitude of manufacturing opportunities.

Hot forging is a captivating and complex method that propels metal beyond its recrystallization threshold, reaching up to a breathtaking 2,300 degrees Fahrenheit. This technique is revered for its outstanding efficiency in minimizing the energy needed to mold metal, due to reduced yield strength and enhanced malleability. Additionally, hot forging meticulously eradicates chemical imperfections, guaranteeing a consistently uniform metal composition that significantly reinforces the material's structural integrity.

Cold forging, conversely, daringly molds the formidable might of metals at room or slightly elevated temperatures. While sturdy metals like high-carbon steel might pose initial resistance, cold forging excels in delivering extraordinary precision with remarkable consistency in dimensions, uniformity, and a refined finish. Its adaptability is highlighted through methods such as bending, extruding, cold drawing, and cold heading, although these may demand higher equipment investments and occasional intermediate annealing to reach the desired outcomes.



ADVANTAGES

• Preserves the natural grain flow of the metal, ensuring unsurpassed structural integrity and elevating the performance of the final product to extraordinary heights.
• Maintains the inherent strength of the metal, providing superior durability and reliability across a diverse spectrum of challenging applications.
• Eliminates defects, inclusions, and porosity, resulting in superior-quality products of exceptional reliability and durability.
• Offers relatively low production costs, delivering economic efficiency and unmatched cost-effectiveness throughout the manufacturing processes.
• Ensures exceptional production yield and efficiency, optimizing output and guaranteeing a consistent supply of high-quality components, ensuring robust performance across all sectors.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we are passionately committed to delivering hot forging parts and components of unmatched quality that seamlessly integrate into a vast array of industries. Our expertly crafted products are indispensable across diverse fields such as automotive, food dairy, machinery, medical, plumbing, and watering sectors. Extending our prowess to mining, petrochemical, electrical, energy, aerospace, and submarine industries, we ensure each product we create is a testament to our meticulous design and commitment to exceptional quality standards.

Hot forging stands at the pinnacle of techniques for crafting some of the metal industry's most durable components. Our extensive capabilities empower us to produce everything from lightweight parts weighing mere grams to robust components of several hundred kilograms. For those parts requiring distinct surface finishes, we provide an array of secondary operations, such as precision machining and sophisticated surface treatments, ensuring every piece surpasses the highest quality benchmarks.

 

What Is Hot Forging?

Hot forging is a cutting-edge process where metals are heated beyond their recrystallization temperature. This crucial phase significantly reduces flow stress and energy consumption, promoting a faster production pace. It refines the metal shaping process while dramatically reducing fracture risks during manufacturing.

Iron and its alloys are the top choices for hot forging due to two primary reasons: Firstly, as work hardening advances, sturdy materials like steel and iron gain increased resistance to deformation. Secondly, the cost-effective nature of hot forging these metals facilitates subsequent heat treatment processes that enhance material strength without the exclusive reliance on cold working techniques.

Standard temperatures for hot forging include: Aluminum (Al) Alloys at 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys at 700°C (1,292°F) to 800°C (1,472°F); Steel at soaring temperatures up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to avert strain hardening during deformation. This involves plastically deforming the heated metal and molding it within heated molds. Such a high-temperature setting allows for crafting more intricate shapes than cold forging, as the metal becomes remarkably pliable.

For superalloys, which naturally exhibit less ductility, specialized techniques like isothermal forging are utilized to prevent oxidation. This highly advanced hot forging technique maintains the workpiece at an optimal temperature throughout, ensuring superior quality and integrity of the finished product.

Maintaining the workpiece's temperature is achieved by heating the mold near or slightly below the workpiece's temperature. This method eliminates cooling between mold interfaces, optimizing metal flow properties and significantly enhancing forming accuracy.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with unparalleled ductility, allowing for seamless manipulation into desired forms.
• Complex shapes: This method facilitates the creation of intricate and sophisticated shapes that might be unattainable through other forging techniques, ensuring design freedom and innovation.
• High precision: Experience extraordinary dimensional precision and surface finishes of forged components, meticulously adhering to the most rigorous standards.
• Cost benefit: Enjoy reduced production costs and improved material utilization, making hot forging an astute, cost-effective choice.
• Enhanced stiffness: The process inherently fortifies materials, bestowing remarkable stiffness and durability upon the final products.
• Size: Our products range from compact 1-inch parts to substantial 30-inch components, catering to a wide spectrum of needs and specifications with versatility.
• Weight: We produce parts ranging from light ounces to robust components exceeding 100 pounds, each meticulously tailored to meet your precise specifications with unmatched care.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Unlock unparalleled potential and achieve peak performance with our extensive suite of secondary operations and bespoke heat treatment services. Each process is meticulously engineered to deliver enhanced performance and unmatched durability, tailored with precision to meet your exact specifications.

• High Precision Machining: Experience the pinnacle of precision and craftsmanship with our high precision machining services. Every component is crafted with meticulous attention to detail, ensuring not only that expectations are met but exceeded, promising superior quality and unparalleled satisfaction every single time.
• Punching, Drilling, Tapping, Bending, Milling: Discover our comprehensive and versatile manufacturing solutions featuring expert punching, precise drilling, meticulous tapping, seamless bending, and detailed milling. These services are specifically designed to cater to your diverse manufacturing needs with precision and exceptional excellence.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetics and durability of your products with our extensive range of surface treatment solutions. Enjoy the advantages of our expert painting, premium anodizing, robust black oxide, and long-lasting powder coating, all crafted to enhance both beauty and resilience.
• Heat Treatment: Unleash the full potential of your components with our state-of-the-art heat treatment processes. Designed to optimize performance, increase strength, and significantly extend the life of your components, our innovative techniques ensure that your products achieve exceptional strength, toughness, and wear resistance.

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