Efficient Forging Products Solutions for Trusted Global Distribution Today

Product Details
Customization: Available
Processing Object: Metal
Molding Style: Forging
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  • Efficient Forging Products Solutions for Trusted Global Distribution Today
  • Efficient Forging Products Solutions for Trusted Global Distribution Today
  • Efficient Forging Products Solutions for Trusted Global Distribution Today
  • Efficient Forging Products Solutions for Trusted Global Distribution Today
  • Efficient Forging Products Solutions for Trusted Global Distribution Today
  • Efficient Forging Products Solutions for Trusted Global Distribution Today
Find Similar Products
  • Overview
  • Product Description
  • A GUIDE TO FORGING PARTS
  • COLD FORGING VS HOT FORGING
  • HOT FORGING
  • APPLICATION
  • Detailed Photos
Overview

Basic Info.

Model NO.
0251425532
Molding Technics
Gravity Casting
Application
Machinery Parts
Material
Steel
Heat Treatment
Tempering
Surface Treatment
Polishing
Forging Tolerance
+/-0.5mm
Standard
AISI
12
111
13
2532
Ghjm
1456236451
Sdfgh
4564
Edtyd
456456
Fudh
486456
Transport Package
Wooden Case
Specification
5KG
Trademark
CMC
Origin
Made in China
HS Code
7326901990

Packaging & Delivery

Package Size
5.00cm * 5.00cm * 5.00cm
Package Gross Weight
10.000kg

Product Description

Product Description

 

Reliable Metal Forging Manufacturers for Global Distribution Needs
 

Botou Casting Machinery Factory, an illustrious trailblazer and proud predecessor of Cangzhou Metallic Crafts Co., Ltd, stands as an emblem of industrial excellence. Nestled in the bustling heart of Botou, our enterprise is celebrated as a cornerstone casting and forging center in the renowned Hebei Province, China. Situated a mere 200 kilometers from the vibrant cityscape of Beijing, we are perfectly positioned for strategic advantage. With an esteemed heritage of over thirty years in the sophisticated art of custom forging, we are the embodiment of both revered tradition and cutting-edge innovation that characterize world-class forging craftsmanship. Our unwavering dedication to advancement transcends simple external knowledge; we passionately integrate the most sophisticated methodologies and state-of-the-art machinery available. By tirelessly pursuing constant evolution and creative ingenuity, we aspire to surpass the ever-evolving expectations of the dynamic market. Our steadfast mission is to deliver extraordinary satisfaction and unparalleled excellence to our esteemed clientele, ensuring their enduring trust and loyalty.

A GUIDE TO FORGING PARTS

Forging, a venerable and iconic craft with deep historical roots, remains an unparalleled symbol of excellence in the contemporary metalworking industry. This respected and intricate technique skillfully transforms raw metal into magnificent shapes while in its solid state. By employing masterful methods like hammering, rolling, or pressing, artisans evoke the true potential of metal at elevated temperatures. This transformation offers a spectrum of process forms, each with its distinct and remarkable advantages. These methodologies not only preserve the metal's structural integrity but also enhance its versatility across an extensive range of applications.

In the realm of metalworking, forging stands proudly as the supreme technique, lauded for its capacity to produce components with superior physical properties, particularly in achieving unmatched tensile strength, all while maintaining exceptional cost-efficiency. This extraordinary quality is achieved through the expert manipulation of the metal's intrinsic grain structure. Unlike casting or machining, forging employs precisely controlled percussive or compressive forces to meticulously align the grain with the product's contours. This meticulous process results in components that are significantly more robust and durable than those crafted through traditional machining or casting techniques.

Discover the transformative power of forging with Botou Casting Machinery Processing Co., Ltd. We are committed to serving a diverse range of industries, offering a comprehensive suite of expert forging services meticulously tailored to meet various application requirements. Experience the precision and robustness that our unparalleled techniques bring to your projects, ensuring excellence and reliability in every forged component.

AN IN-DEPTH EXPLORATION OF THE FORGING PROCESS

Within the expansive domain of forging, there exists a rich tapestry of specialized subtypes, each characterized by its unique procedural intricacies. Despite these nuanced differences, most forging projects adhere to a fundamental sequence of steps, ensuring uniformity, accuracy, and consistency throughout the process.

  • The art of forging relies on the use of intricately engineered dies, which shape and compress metal into the desired forms with precision. Choosing the ideal toolset is paramount to achieving the precise shape required, and custom die designs often become indispensable to meet rigorous specifications. This is particularly true in large-scale production runs where multiple dies seamlessly work together to flatten, form, or cut the metal, ensuring optimal results.
  • Following meticulous planning and the creation of precise tools, the exciting metalworking journey begins. The initial workpiece, known as a billet, is carefully cut to the necessary dimensions and then heated to a temperature expertly optimized for shaping, setting the stage for the artistry of forging.
  • At this pivotal juncture, forging techniques reveal significant variations, each with its unique artistry. Depending on the selected method, the heated billet may be strategically placed between dies or positioned within a pre-shaped cavity for compression. In contrast, during the process of cold forging, the billet remains at room temperature and is skillfully hammered into the desired configuration, showcasing the versatility of the technique.
  • To ensure an impeccable finish, certain final refinements may be necessary. For instance, some dies might produce excess material known as flashing, which must be meticulously trimmed away to achieve a flawless and perfected final product. This attention to detail is paramount in delivering a product of exceptional quality and craftsmanship.
COLD FORGING VS HOT FORGING

 

Forging is a time-honored art that has gracefully evolved through the ages into two prestigious methodologies: the dynamic hot forging and the precise cold forging. Both of these sophisticated techniques ingeniously transform raw metal into strong, superior-quality products, unlocking a vast array of manufacturing possibilities for diverse industries.

Hot forging is a captivating and complex process that elevates metal beyond its recrystallization temperature, sometimes reaching an astonishing 2,300 degrees Fahrenheit. This method is renowned for its impressive efficiency in minimizing the energy needed to shape metal, thanks to reduced yield strength and increased ductility. Additionally, hot forging meticulously eradicates chemical imperfections, ensuring a consistently uniform metal composition that robustly fortifies the material's integrity and strength.

Cold forging, in contrast, boldly shapes metals' formidable strength at ambient or slightly higher temperatures. While strong metals like high-carbon steel may initially resist, cold forging excels in delivering unmatched precision, with outstanding dimensional accuracy, uniformity, and a polished surface finish. Its versatility is evident through techniques such as bending, extruding, cold drawing, and cold heading, though these may require higher equipment investments and occasional intermediate annealing to achieve the desired results.



ADVANTAGES

  • Preserves the natural grain flow of the metal, ensuring unwavering structural integrity and elevating the performance of the final product to extraordinary levels.
  • Maintains the inherent strength of the metal, ensuring its durability and reliability across a wide array of demanding applications, from automotive to aerospace and beyond.
  • Eradicates defects, inclusions, and porosity, resulting in top-tier products of exceptional quality and steadfast reliability, standing up to rigorous industry standards.
  • Offers relatively low production costs, providing economic efficiency and unmatched cost-effectiveness throughout varied manufacturing processes, making it an attractive choice for businesses seeking optimization.
  • Delivers exceptional production yield and efficiency, optimizing output and ensuring a consistent supply of high-quality components, guaranteeing robust performance across all sectors and industries.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we pride ourselves on delivering unparalleled hot forging parts and components, expertly crafted to serve a diverse range of industries. Our meticulously engineered products are integral to sectors such as automotive, food and dairy, machinery, medical, plumbing, and watering. We also extend our unparalleled expertise to industries including mining, petrochemical, electrical, energy, aerospace, and submarine, among others. Each product is a testament to our dedication to meticulous design and unwavering commitment to exceptional quality, ensuring reliability and performance.

Hot forging stands as the pinnacle of techniques for crafting some of the most robust components in the metal industry. Our extensive capabilities range from producing lightweight parts that weigh mere grams to crafting robust components that weigh several hundred kilograms. For pieces requiring unique surface finishes, we offer an expansive array of secondary operations, including precision machining and advanced surface finishing. This ensures each piece achieves the highest quality standards and meets exacting benchmarks.

 

What Is Hot Forging?

Hot forging is a state-of-the-art process where metals are heated beyond their recrystallization temperature. This crucial stage significantly reduces flow stress and energy usage, accelerating the production process. It not only enhances the metal shaping process but also dramatically reduces the risk of fractures during manufacturing, delivering superior quality outputs with efficiency.

Iron and its alloys are predominantly selected for hot forging due to two pivotal reasons: Firstly, as work hardening progresses, durable materials like steel and iron become increasingly resistant to deformation. Secondly, the cost-efficiency of hot forging these metals allows for subsequent heat treatment processes that enhance material strength without solely relying on cold working techniques.

Standard temperatures for hot forging include: Aluminum (Al) Alloys at 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys at 700°C (1,292°F) to 800°C (1,472°F); Steel at temperatures reaching up to 1,150°C (2,102°F). These controlled temperatures ensure optimal material properties and forging efficiency.

 
 
 

How are Hot Forgings Made?

During the hot forging process, metals are heated beyond their recrystallization point to prevent strain hardening during deformation. This involves plastically deforming the heated metal and shaping it within heated molds. This high-temperature setup allows for the creation of more intricate shapes than cold forging, as the metal becomes significantly more pliable, enabling sophisticated design capabilities.

For superalloys, known for their limited ductility, specialized techniques like isothermal forging are employed to prevent oxidation. This method, a variation of hot forging, preserves the workpiece at an optimal temperature throughout the process, ensuring the superior quality and integrity of the final product.

Maintaining the workpiece's temperature is achieved by heating the mold to a temperature close to, or slightly below, that of the workpiece itself. This technique eliminates cooling at mold interfaces, optimizing metal flow properties and significantly enhancing forming accuracy and efficiency.

 

Advantages of Hot Forging

  • Increased ductility: Hot forging imparts metals with exceptional ductility, allowing seamless transformation into desired forms with ease and precision.
  • Complex shapes: This innovative process enables the crafting of intricate and sophisticated shapes that are often unattainable through other conventional forging techniques.
  • High precision: Experience extraordinary precision in the dimensions and surface finishes of forged components, meeting the most stringent industrial standards with unparalleled accuracy.
  • Cost benefit: Benefit from reduced production costs and enhanced material utilization, making hot forging a highly cost-effective choice for high-quality component production.
  • Enhanced stiffness: The process naturally fortifies materials, endowing the final products with enhanced stiffness and durability, ensuring long-lasting performance.
  • Size: Our versatile product range spans from compact 1-inch parts to substantial 30-inch components, catering to a wide array of requirements and specifications with precision.
  • Weight: We expertly produce parts ranging from light ounces to robust components exceeding 100 pounds, meticulously tailored to meet your specific requirements and deliver unparalleled performance.
 
 
 
APPLICATION

 

Material Characteristics Application
Stainless Steel Corrosion-resistant
  • Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
  • Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel Easily processed
Good mechanical properties
Low material cost
  • Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel Good mechanical properties
Low material cost
Simple thermomechanical treatment
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum A356.0 Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Nickel-Base Superalloy Oxidation resistance
Creep-rupture strength
  • Used at temperature between 1200 and 1800 F.
  • Used for structural shapes, turbine components, fittings, and valves. 
Titanium High strength
Low density
Excellent corrosion resistance
  • About 40% lighter in weight compared to steel parts.
  • Used primarily in the temperature services to 1000 F. 
  • Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.



Secondary Operations and Heat Treatment of Hot Forging We Offer: Unlock unparalleled potential and elevate your performance levels to new heights with our comprehensive suite of secondary operations and bespoke heat treatment services. Each meticulously engineered process is crafted to enhance performance and provide unmatched durability, precisely tailored to meet your exact specifications with impeccable precision.

  • High Precision Machining: Embark on a journey to the pinnacle of precision and craftsmanship with our high precision machining services. Every component is crafted with meticulous detail, ensuring that not only are your expectations met, but surpassed, promising superior quality and unparalleled satisfaction with each endeavor.
  • Punching, Drilling, Tapping, Bending, Milling: Explore our comprehensive and versatile manufacturing solutions featuring expert punching, precise drilling, meticulous tapping, seamless bending, and detailed milling. These services are meticulously designed to cater to your diverse manufacturing needs with impeccable precision and extraordinary excellence.
  • Painting, Anodizing, Black Oxide, Powder Coating: Enhance the aesthetics and durability of your products with our extensive range of surface treatment solutions. Revel in the benefits of our expert painting, premium anodizing, robust black oxide, and enduring powder coating, all crafted to elevate both beauty and resilience to remarkable heights.
  • Heat Treatment: Unleash the full potential of your components with our cutting-edge heat treatment processes. Designed to optimize performance, increase strength, and significantly prolong the life of your components, our innovative techniques ensure your products achieve exceptional strength, toughness, and wear resistance, setting new standards in excellence.
Detailed Photos



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