Honest Manufacturer of Metal Alloy Products Forged Accessories

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory emerges as a paragon of innovation and quality, proudly recognized as the prestigious progenitor of Cangzhou Metallic Crafts Co., Ltd. Situated in the vibrant industrial hub of Botou, Hebei Province, China, our company benefits from a prime location merely 200 kilometers away from the dynamic metropolis of Beijing. With an illustrious history spanning over thirty years, we have firmly established ourselves as pioneers in the custom forging industry, celebrated for our exceptional craftsmanship and unwavering dedication to excellence. Our commitment transcends the mere acquisition of expertise; we ardently merge advanced techniques with state-of-the-art machinery, ensuring our production processes remain at the cutting-edge of innovation. This unwavering pursuit of advancement empowers us to continually surpass market expectations, delivering unparalleled satisfaction and unrivaled excellence to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging is an ancient craft with timeless appeal, seamlessly bridging the gap between age-old traditions and cutting-edge metalworking practices. This art form breathes life into raw metal, transforming it while preserving its core strength. Skilled artisans employ sophisticated techniques such as hammering, rolling, and pressing, deftly shaping materials with precision. Driven by the power of intense heat, this intricate process allows for extraordinary manipulation of metal. Each forging method offers unique benefits, combining historic artistry with modern innovation.

Forging distinguishes itself from casting and other metalworking techniques as the premier method for crafting components with superior physical properties. It provides unparalleled tensile strength and exceptional cost-efficiency. The secret to these outstanding results lies in the expert management of the metal's grain structure. By bypassing the melting phase, a harmonious blend of percussive and compressive forces guides the grain structure, aligning it perfectly with the intended design. This meticulous process yields components far stronger than their machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd invites you to experience the exceptional advantages of forging. We proudly support a diverse range of industries with our comprehensive suite of expert forging services, tailored meticulously to meet an extensive spectrum of application requirements.

A COMPREHENSIVE JOURNEY THROUGH THE FORGING PROCESS: DISCOVERING HIDDEN SECRETS

In the expansive world of forging, countless specialized subtypes exist, each defined by intricate process nuances. However, most forging processes adhere to a fundamental series of steps, ensuring consistent success and superior results.

• The success of forging is anchored in the carefully crafted dies that shape and compress metal into precise forms. Selecting the appropriate toolset is crucial to achieving the desired outcome. Custom die designs are often indispensable for meeting stringent specifications, particularly in large-scale production runs where multiple dies work in harmony to accomplish tasks like flattening, forming, and cutting with precision.
• Following meticulous planning and exacting tool creation, the transformative journey of metalworking commences. Initially, the workpiece, or billet, is expertly cut to specific dimensions and then heated to the precise temperature necessary for effective molding.
• At this pivotal stage, forging methods can diverge significantly. Depending on the chosen technique, the heated billet may be strategically placed between dies or inserted into a preformed cavity for compression. Alternatively, in cold forging, the billet retains ambient temperature and is expertly shaped through manual hammering techniques to achieve the intended form.
• To achieve optimal results, certain finishing touches may be required. For example, some die designs produce excess material known as flashing, which must be meticulously trimmed to ensure a seamless final product.

COLD FORGING VS HOT FORGING

 

Forging, a storied and continuously evolving art form, is distinguished by two main techniques: hot forging and cold forging. Both methods skillfully transform raw metals into enduring, high-quality items, showcasing the apex of precision craftsmanship.

Hot forging, a method that involves heating metal to temperatures surpassing its recrystallization point, reaching up to an intense 2,300 degrees Fahrenheit, is celebrated for its exceptional energy efficiency in metal shaping. This process is characterized by lower yield strength and enhanced ductility, which allows it to proficiently eliminate chemical inconsistencies, ensuring a consistently uniform metal composition across the entire forged piece.

Cold forging, on the other hand, adeptly reshapes metals at ambient temperatures or slightly above, challenging their strength and resilience. While more robust metals, such as high-carbon steel, may present resistance, cold forging is esteemed for its unparalleled precision, achieving remarkable dimensional accuracy, uniformity, and an exquisite surface finish. This versatile method encompasses bending, extruding, cold drawing, and cold heading, demanding sophisticated machinery and sometimes, intermediate annealing.



ADVANTAGES

• The technique maintains the metal's native grain flow, significantly enhancing the structural integrity of the ultimate product.
• The method preserves the metal's inherent strength, ensuring the creation of durable, long-lasting products that stand the test of time.
• Complete eradication of flaws, inclusions, and porosity, culminating in impeccably crafted products.
• The production costs remain comparatively low, rendering it a cost-effective and attractive choice for manufacturers.
• The process boasts exceptional production efficiency and yield, maximizing operational productivity and resource utilization.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands at the forefront of innovation, celebrated for producing extraordinary hot forging parts and components. These meticulously precision-engineered products serve a vast and diverse array of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and beyond. Each of our exceptional products encapsulates our unwavering dedication to unparalleled excellence in both design and functionality.

Hot forging is lauded as a superior method for producing some of the toughest and most durable components in the metal manufacturing industry. Our extensive capabilities range from creating lightweight parts weighing just a few grams to fabricating substantial components that tip the scales at hundreds of kilograms. For parts requiring exquisite surface finishes, we offer an extensive array of secondary operations, including precision machining and advanced surface finishing techniques. This meticulous attention to detail ensures that each piece not only meets but exceeds the pinnacle of quality and performance.

 

What Is Hot Forging?

Hot forging is a state-of-the-art process that involves heating metal beyond its recrystallization point. This advanced process reduces flow stress and energy consumption, allowing for significantly faster production rates. It simplifies metal shaping and drastically minimizes fracture risks during the manufacturing process, making it an invaluable and essential method in modern metalworking.

Iron and its alloys are predominantly hot forged due to two primary reasons: Firstly, as work hardening advances, these robust materials, such as steel and iron, become increasingly resistant to shaping. Secondly, hot forging these powerful metals proves cost-effective, paving the way for subsequent heat treatment processes that enhance strength without solely relying on cold working techniques.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds that may also be heated when required. This high-temperature condition permits the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also recognized as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is adeptly achieved by heating the mold to a temperature that is close to or slightly below that of the workpiece. This eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging bestows metals with superior ductility, facilitating their more effortless manipulation into desired shapes and forms.
• Complex shapes: The process supports the creation of intricate and complex shapes that may be unachievable through other forging methods, thus broadening design possibilities.
• High precision: Achieve outstanding precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met with precision.
• Cost benefit: Enjoy reduced production costs and improved material utilization, establishing hot forging as a financially intelligent and savvy choice for manufacturing needs.
• Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to finished products, thereby ensuring long-lasting performance and reliability.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: Immerse yourself in the superiority of precision engineering at Botou Casting Machinery Processing Co., Ltd. Our cutting-edge machining services are thoughtfully crafted to deliver unmatched accuracy and exceptional professionalism. Every component is manufactured to not only meet but exceed the stringent requirements of modern industry standards. With a dedicated team of experienced professionals at your disposal, rest assured your projects will reach the pinnacle of perfection, achieving the highest levels of quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Explore our comprehensive suite of elite services designed to address every facet of your manufacturing requirements. From expert punching and precise drilling to meticulous tapping, seamless bending, and intricate milling, our solutions are engineered to handle both intricate and straightforward projects with unparalleled excellence and dependability. Entrust us with your project's success and watch as your vision transforms into reality.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance the aesthetic appeal and structural resilience of your products with our extensive range of surface treatment options. From masterful painting and superior anodizing to durable black oxide and long-lasting powder coating, we are dedicated to improving both the visual allure and structural robustness of your components. Trust Botou Casting Machinery Processing Co., Ltd to significantly enhance your product's performance and overall attraction.
• Heat Treatment: Unlock the full potential of your components with our state-of-the-art heat treatment techniques, meticulously crafted to boost strength, toughness, and wear resistance. Our innovative processes are designed to prolong the lifespan and functionality of your products, ensuring they excel in any application. Experience the epitome of reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's groundbreaking solutions.

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