Expert Hot Forgings for Customized Mine Fittings and Accessories

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Forging and Pressing
• Application: Machinery Parts
• Material: SS
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• Apply: Auto Parts
• Apply1: Mine Fittings
• Apply2: Coke Plant Accessories
• Apply3: Suitable for Machinery Industry
• Transport Package: Wooden Box
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory proudly stands as the esteemed ancestor of Cangzhou Metallic Crafts Co., Ltd, nestled in the heart of Botou-a prestigious epicenter of casting and forging excellence in Hebei Province, China. Situated just a short 200-kilometer journey from the dynamic cityscape of Beijing, our location is ideal for effortlessly serving both local and international clientele. With an illustrious legacy of over thirty years, we embody a rich tradition of unmatched custom forging artistry. Our commitment transcends mere acquisition of external knowledge; we are driven by a passion to embrace the latest advancements and cutting-edge machinery. Our unwavering dedication to continuous development and innovation ensures we consistently exceed market expectations. This relentless pursuit of satisfaction and excellence distinguishes us, setting new industry standards and delivering exceptional value to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging, a distinguished and time-honored technique dating back to the dawn of ancient civilizations, continues to exert a profound impact on today's metalworking industry. This process, at its core, involves the artful transformation of raw metal while preserving its intrinsic strength and durability. Through sophisticated methods such as hammering, rolling, or pressing, the forging process harnesses elevated temperatures to metamorphose metal, offering a rich tapestry of forging variations-each with unique benefits and tailored applications.

In comparison to casting and other metalworking techniques, forging stands out as the premier method for crafting components with extraordinary physical properties, notably unrivaled tensile strength, all while maintaining cost-effectiveness. The secret to these exceptional attributes lies in the intentional direction of the metal's grain structure. By eschewing melting, the forces of percussion or compression align the grain perfectly with the eventual shape of the product, resulting in components with significantly enhanced strength, surpassing those produced by machining or casting.

Botou Casting Machinery Processing Co., Ltd welcomes you to explore the myriad advantages of forging through our extensive range of expert forging services, meticulously designed to cater to the diverse application demands across a wide array of industries.

A COMPREHENSIVE JOURNEY INTO THE FORGING PROCESS: Immerse yourself in the intricate and mesmerizing domain of forging, where specialized subtypes and sophisticated techniques coalesce to yield unparalleled craftsmanship.

Within the vast landscape of forging, a multitude of specialized subtypes exist, each distinguished by its unique procedural intricacies. Nevertheless, most forging operations adhere to a core sequence of steps, meticulously crafted to achieve precision and excellence in craftsmanship.

• The success of any forging process is intricately tied to impeccably designed dies that mold and compress metal into the desired forms. Selecting the appropriate tooling is paramount for achieving the intended shape. Custom die designs often become indispensable to meet specific requirements, especially in large-scale production runs where multiple dies are critical for processes like flattening, forming, or cutting.
• Following the stages of meticulous planning and precision toolmaking, the pivotal phase of metalworking commences. Initially, the workpiece, or billet, is accurately cut to dimensions before being heated to a precise temperature conducive to optimal molding.
• At this juncture, forging techniques diverge substantially. Depending on the chosen process, the heated billet may be placed between dies, compressed within a preformed cavity, or, in the instance of cold forging, remain at room temperature, undergoing manual hammering to achieve the desired configuration.
• To attain a flawless final product, additional finishing touches may be required. For example, excess material, or flash, from certain dies might necessitate meticulous trimming to ensure an impeccable and perfect result.

COLD FORGING VS HOT FORGING

 

Forging is a revered and time-honored technique, which has elegantly evolved into two primary branches: hot forging and cold forging. Both methodologies, although distinct in their execution, lead to the impressive transformation of raw metal into robust and high-quality products that stand the test of time.

Hot forging is a sophisticated and advanced process involving the heating of metal to exceed its recrystallization temperature, reaching a sizzling 2,300 degrees Fahrenheit. This cutting-edge technique is noteworthy for minimizing the energy required to shape metal by reducing yield strength and augmenting ductility. Additionally, hot forging effectively eliminates chemical inconsistencies, thereby ensuring a more homogeneous and refined metal composition.

Cold forging, on the other hand, pushes the boundaries of metal manipulation by contouring metals at ambient or slightly elevated temperatures. While challenging with robust metals like high-carbon steel, cold forging excels in precision, delivering exceptional dimensional accuracy, product uniformity, and a flawless surface finish. Its versatility is demonstrated through techniques such as bending, extruding, cold drawing, and cold heading, though it demands higher equipment standards and may necessitate intermediate annealing.



ADVANTAGES

• Preservation of the metal's natural grain flow, maintaining structural integrity
• Retention of the inherent strength of the metal, enhancing durability
• Eradication of defects, inclusions, and porosity, ensuring superior quality
• Relatively low production costs, offering economic efficiency
• Exceptional production yield and efficiency, maximizing output

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands proudly as a beacon of industry excellence, consistently delivering unparalleled hot forging parts and components. These are meticulously customized to meet a vast array of industry needs. Whether your sphere of influence spans automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, or beyond, our products, crafted with precision, stand synonymous with superiority and groundbreaking innovation.

Hot forging is a vital and transformative technique within the metal manufacturing sphere, pivotal for crafting robust components. Our expansive capabilities empower us to produce parts that vary extensively in weight, from mere grams to substantial hundreds of kilograms. For components requiring unique finishes, we offer a comprehensive suite of secondary operations, including precision machining and advanced surface treatments, ensuring that each piece not only meets but exceeds the pinnacle of quality standards.

 

What Is Hot Forging?

Hot forging is an advanced and sophisticated process involving the heating of metal beyond its recrystallization point. This groundbreaking methodology reduces flow stress and energy usage, facilitating accelerated production rates, effortless shaping of metals, and significantly minimizing fracture risks during manufacturing.

Iron and its alloys predominantly undergo hot forging for two compelling reasons: Firstly, as resilient materials like steel and iron experience work hardening, they become progressively resistant to shaping. Secondly, hot forging these metals is economically advantageous, allowing for subsequent heat treatments that enhance material strength beyond what cold working techniques can achieve.

Average temperatures for hot forging are: Aluminum (Al) Alloys: from 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys: from 700°C (1,292°F) to 800°C (1,472°F); Steel: reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to prevent strain hardening. This involves plastically deforming the heated metal and intricately shaping it within molds, which may also be heated. This elevated temperature environment permits the crafting of more elaborate shapes than cold forging, enhancing the metal's pliability and adaptability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to minimize oxidation. This hot forging process maintains the workpiece at an optimal temperature, ensuring the utmost quality and integrity of the final product.

Maintaining the workpiece's temperature is achieved by heating the mold to a temperature near or slightly below that of the workpiece. This strategy prevents cooling between mold interfaces, optimizing the metal's flow properties and enhancing the precision and detail of the formed shapes.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with superior ductility, making them more amenable to manipulation into desired configurations.
• Complex shapes: This process facilitates the creation of intricate and complex shapes that are typically unattainable through alternative forging methods.
• High precision: Achieve impressive precision in dimensions and surface finishes of forged components, ensuring that the highest standards are consistently upheld.
• Cost benefit: Enjoy reduced production costs and enhanced material utilization, making hot forging a financially prudent choice.
• Enhanced stiffness: This process inherently strengthens materials, endowing the finished products with increased stiffness and durability.
• Size: Our offerings range from compact components as small as 1 inch to substantial creations reaching up to 30 inches, skillfully catering to diverse needs and specifications.
• Weight: We deliver parts ranging from lightweight ounces to robust components exceeding 100 pounds, meticulously tailored to your specific requirements.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Discover an extraordinary array of secondary operations curated to enhance the quality and performance of hot forged components. Our bespoke heat treatment services are artfully designed to ensure each piece attains its utmost potential and unparalleled durability.

• High Precision Machining: Immerse yourself in the zenith of precision and artistry with our high precision machining services, consistently delivering remarkable results in every project we embrace.
• Punching, Drilling, Tapping, Bending, Milling: Uncover the vast expanse of our comprehensive manufacturing prowess. Our offerings encompass masterful punching, precise drilling, impeccable tapping, seamless bending, and meticulous milling, each expertly tailored to meet your diverse manufacturing needs.
• Painting, Anodizing, Black Oxide, Powder Coating: Amplify the visual allure and resilience of your products with our extensive array of surface treatment solutions. Experience the advantages of our expert painting, superior anodizing, robust black oxide finishing, and enduring powder coating, significantly enhancing both the aesthetic charm and longevity of your products.
• Heat Treatment: Harness unrivaled potential with our state-of-the-art heat treatment processes. Exquisitely crafted to boost strength, toughness, and wear resistance, our services ensure your components are engineered for enduring excellence.

Detailed Photos

 

Product Description