Quality Forging Tools for Advanced Precision Metal Work Solutions

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory stands as an eminent leader and esteemed progenitor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the vibrant hub of Botou, this factory is a cornerstone in the prestigious casting and forging industry of Hebei Province, China. Conveniently located a mere 200 kilometers from Beijing's dynamic metropolis, Botou Casting Machinery Factory has cultivated a profound legacy of craftsmanship for over three decades. We are renowned for our remarkable contributions to the custom forging industry, demonstrating an unwavering dedication to forging excellence. Our passionate commitment extends beyond the mere acquisition of external expertise. We seamlessly integrate cutting-edge techniques and state-of-the-art machinery into our operations. Driven by a relentless pursuit of progress and innovation, we are devoted to continually exceeding market expectations and delivering unmatched satisfaction and exceptional quality to our valued clients.

A GUIDE TO FORGING PARTS

Forging epitomizes a timeless and revered art, bridging the past and present in metalworking with unparalleled significance. At its core, this craft transforms raw metal with precision, maintaining its robust integrity. Skillful artisans employ sophisticated techniques like hammering, rolling, and pressing to achieve perfect material shapes. This intricate process, driven by intense heat, allows for the exquisite manipulation of metal, presenting a remarkable variety of forging methods, each offering unique advantages.

When placed alongside casting and other metalworking methods, forging stands out as the quintessential option for crafting components with extraordinary physical attributes, distinguished by unmatched tensile strength and exceptional cost-effectiveness. The secret to these superior results lies in the deliberate manipulation of the metal's grain structure. By expertly avoiding melting, a combination of percussive and compressive forces is applied to guide the grain structure, perfectly aligning it with the finished product's design. This meticulous process results in components that exhibit significantly enhanced strength compared to their machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd graciously invites you to personally discover the unrivaled advantages of forging. Our comprehensive suite of expert forging services is meticulously tailored to meet the diverse application requirements across various industries.

AN IN-DEPTH EXPLORATION OF THE FORGING PROCESS

Within the vast realm of forging, there lies a multitude of specialized subtypes, each characterized by its intricate process nuances. Nevertheless, most forging endeavors follow a fundamental sequence of steps that assure success.

• The triumph of forging is grounded in meticulously crafted dies that mold and compress metal into specific shapes. Selecting the appropriate toolset is critical to achieving the desired form. Custom die designs often prove essential to meet precise specifications, especially in large-scale production runs, where multiple dies coordinate tasks like flattening, forming, and cutting with precision.
• Following meticulous planning and precision toolmaking, the transformation in metalworking begins. Initially, the workpiece, or billet, is cut to precise dimensions and then heated to the exact temperature necessary for effective molding.
• At this pivotal stage, forging methodologies can diverge significantly. Depending on the chosen approach, the heated billet may be placed between dies or into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is shaped through manual hammering techniques to achieve the exact form.
• To achieve optimal results, certain finishing touches may be necessary. For example, some dies produce excess material known as flashing, which must be meticulously trimmed to ensure a perfect final product.

COLD FORGING VS HOT FORGING

 

Forging, an ancient art that continues to evolve, is gracefully segmented into two premier techniques: hot forging and cold forging. Both methods are pivotal in exquisitely converting raw metal into robust, high-quality products, encapsulating the pinnacle of precision metalwork excellence.

Hot forging is a meticulously sophisticated process where metal is heated beyond its recrystallization point, often reaching an intense 2,300 degrees Fahrenheit. This technique is lauded for its exceptional energy efficiency in metal shaping, made possible by the reduced yield strength and increased ductility. Additionally, it excels at removing chemical inconsistencies, ensuring a uniformly perfect metal composition throughout the finished product.

Cold forging offers a meticulous approach to reshaping metals at ambient temperatures or slightly elevated levels, rigorously testing their toughness and sturdiness. Though more robust metals like high-carbon steel may offer resistance, cold forging is prized for its unmatched precision, delivering superior dimensional accuracy, consistent uniformity, and a remarkable surface finish. This versatile method includes bending, extruding, cold drawing, and cold heading, necessitating sophisticated machinery and sometimes intermediate annealing.



ADVANTAGES

• The preservation of the metal's natural grain flow significantly enhances the structural integrity of the final product, ensuring strength and durability.
• Retention of the metal's inherent strength, which promises robust, long-lasting products that endure through time.
• The process completely eliminates imperfections, inclusions, and porosity, resulting in impeccably crafted products that meet the highest standards.
• Production costs are relatively low, making it an economically compelling and attractive choice for manufacturers seeking cost-efficiency.
• Offering exceptional production efficiency and high yield, it significantly optimizes operational productivity and resource allocation, ensuring maximum output.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, is celebrated for delivering unparalleled hot forging parts and components. Our meticulously precision-engineered products cater to a broad spectrum of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, and submarine sectors, among others. Each product is a testament to our unwavering commitment to exceptional design and superior functionality.

Hot forging is lauded for producing some of the most robust components in the metal manufacturing realm. Our extensive capabilities range from crafting lightweight parts weighing mere grams to producing substantial components that tip the scales at hundreds of kilograms. For parts requiring specialized surface finishes, we offer a comprehensive suite of secondary operations, including precision machining and advanced surface finishing. This meticulous attention to detail ensures that each piece achieves the highest standards of quality and performance.

 

What Is Hot Forging?

Hot forging represents a cutting-edge process in metalworking, where metal is heated beyond its recrystallization point. This innovative approach reduces flow stress and energy consumption, facilitating faster production rates. It simplifies the shaping of metal and significantly minimizes the risk of fractures during manufacturing, making it an invaluable technique in modern metalworking.

Primarily, iron and its alloys are subjected to hot forging due to two crucial factors: Firstly, as work hardening progresses, materials like steel and iron become increasingly resistant to shaping. Secondly, hot forging these metals proves to be cost-effective, allowing for subsequent heat treatment processes that enhance strength, bypassing the sole reliance on cold working techniques.

The typical temperatures for hot forging are as follows: Aluminum (Al) Alloys range between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys necessitate temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be forged at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to prevent strain hardening during deformation. The heated metal is then plastically deformed and shaped in molds that may also be heated when necessary. This high-temperature condition allows for the creation of more intricate shapes than cold forging, enhancing the metal's pliability and formability.

For superalloys, which are less naturally malleable, specialized techniques like isothermal forging are employed to prevent oxidation. Known as hot forging, this thermal process maintains the workpiece at optimal temperatures throughout, ensuring superior quality and the structural integrity of the final product.

Maintaining the workpiece's temperature is accomplished by heating the mold to a temperature close to or slightly below that of the workpiece itself. This approach eliminates cooling at mold interfaces, thereby optimizing metal flow properties and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with superior ductility, allowing for easier shaping and manipulation into desired forms.
• Complex shapes: The process supports the creation of intricate and complex shapes that might be unattainable through other forging methods, vastly expanding design possibilities.
• High precision: Achieve exceptional precision in the dimensions and surface finishes of forged components, ensuring that demanding standards are consistently met.
• Cost benefit: Benefit from reduced production costs and improved material utilization, making hot forging a financially savvy choice for manufacturing needs.
• Enhanced stiffness: The process inherently strengthens materials, providing enhanced stiffness and durability to finished products, ensuring long-lasting performance.
• Size: Our product offerings range from compact 1-inch parts to substantial 30-inch components. We cater to diverse needs and specifications, delivering solutions precisely tailored to your requirements.
• Weight: We craft parts ranging in weight from lightweight ounces to robust components exceeding 100 pounds, meticulously tailored to meet your specific requirements and applications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, immerse yourself in the pinnacle of precision with our superior machining services. Each piece is crafted with unmatched precision and expertise, consistently exceeding industry benchmarks. Our team of seasoned professionals stands ready to guide your projects to flawless completion, ensuring the highest quality and precision. Trust us to achieve extraordinary results that define excellence.
• Punching, Drilling, Tapping, Bending, Milling: Uncover our extensive array of cutting-edge services designed to fulfill every facet of your manufacturing needs. From specialist punching to precise drilling, meticulous tapping, seamless bending, and intricate milling, we offer solutions that manage both complexity and simplicity with exceptional skill and reliability. Depend on us to bring success to your projects with our expertise.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetics and durability of your products with our comprehensive surface treatment solutions. Offering expert painting, superior anodizing, robust black oxide, and long-lasting powder coating, we are dedicated to enhancing both the visual appeal and structural strength of your components. Trust Botou Casting Machinery Processing Co., Ltd to enhance your product's performance and allure.
• Heat Treatment: Amplify your component's performance with our advanced heat treatment methods, meticulously designed to enhance strength, resilience, and wear resistance. Our cutting-edge techniques are engineered to extend the lifespan and functionality of your products, ensuring unparalleled performance in any application. Experience top-tier reliability and efficiency with the sophisticated solutions provided by Botou Casting Machinery Processing Co., Ltd.

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