Cast Iron Sanding Ground Anchor Building Foundations, Retaining Walls, Bridges, and Towers

• Customization: Available
• Processing Object: Metal
• Molding Style: Casting
• Model NO.: C006
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: BS
• Drawing Format: Pdf, CAD, STP, Dwg...
• Logo: Available
• MOQ: 1 PCS
• Delivery Time: 30 Days
• Size: Customized
• Drawing: We Can Design
• Shipping Way: Express, Sea, Air
• Transport Package: Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 50.00cm * 50.00cm * 50.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 100 kg) ; To be negotiated ( > 100 kg)

Product Description

Company Profile

 

Botou Casting Machinery Processing Co., Ltd, the illustrious successor of "Cangzhou Metallic Crafts Co., Ltd." Founded in 2008, Botou Casting Machinery Processing Co., Ltd stands as a paragon of excellence in the fields of Casting, Forging, and Stamping, catering to a diverse array of industries on a global scale. Revered for its commitment to punctual delivery and cost-effectiveness, our company specializes in crafting forging parts with unmatched precision through the advanced closed die method. Every component is subject to exhaustive inspection and stringent testing, ensuring adherence to the most rigorous quality standards. As a leading manufacturer and exporter, we are maestros in the art of Hot Forging, adept in both open die and closed die techniques, as well as Cold Forging. Our extensive expertise encompasses a wide variety of forging components that are vital to industries including mining, construction, automotive, and oil & gas, among numerous others.

ADVANTAGE

 

To elevate our position as a leader in the industry and enhance our technological capabilities, Botou Casting Machinery Processing Co., Ltd is boldly integrating the latest state-of-the-art automated forging equipment into its operations. By adopting automation, our facility has revolutionized multiple stages of the forging process, dramatically reducing the dependency on manual labor. This strategic initiative ensures seamless documentation, comprehensive analysis, and swift processing of production data. The outcome? A groundbreaking production line that achieves outstanding efficiency, exceptional flexibility, and revolutionary advancements in manufacturing.

 

Product Description

We are seasoned experts in the meticulous crafting of a broad spectrum of metal materials, encompassing iron, aluminum, steel, and brass. Our expansive and adaptable capabilities empower us to deliver top-tier components that are precisely tailored to meet your exclusive specifications and requirements.

We stand ready and equipped to manufacture any metal material such as iron, aluminum, steel, and brass with unmatched precision and expertise. Our unwavering dedication to quality ensures that you receive the highest caliber products, perfectly customized for your distinct applications and needs.

Iron Casting Washer Features and Applications
Iron casting washers serve as indispensable components across a myriad of industries, renowned for their exceptional durability and robust strength. This comprehensive exploration uncovers the remarkable features, wide-ranging applications, and extensive benefits of iron casting washers. Whether you're a seasoned industry professional or an enthused learner, this in-depth guide provides essential insights into why iron casting washers are a foundational pillar in numerous applications. Embark with us on a journey into the captivating realm of iron casting washers and discover their vital role in the modern industrial landscape.
1. Introduction to Iron Casting Washers Iron casting washers are expertly crafted metal components, created through the sophisticated process of iron casting. This innovative technique involves pouring molten iron into meticulously designed molds, allowing it to crystallize into a strong and resilient structure. The resulting washer is not only robust and durable but also engineered to withstand substantial loads and extreme conditions. These washers are prominently utilized in industries such as automotive, construction, and machinery, attributed to their unmatched versatility and reliability, making them the preferred choice for a multitude of applications.
2. Features of Iron Casting Washers 2.1 High Strength: Iron casting washers demonstrate extraordinary strength, making them the ideal choice for applications that demand significant load-bearing capabilities. They can withstand immense pressure, providing reliable support even in the most challenging environments. 2.2 Durability: Composed of solid iron, these washers offer remarkable durability, resisting corrosion, wear, and tear, and ensuring a prolonged lifespan even in the harshest conditions. 2.3 Heat Resistance: Celebrated for their impressive heat resistance, iron casting washers are perfectly suited for high-temperature applications, maintaining their structural integrity under extreme heat for consistent performance. 2.4 Versatility: Available in a vast array of sizes, shapes, and configurations, these washers are adaptable for diverse uses, from automotive assemblies to industrial machinery, precisely tailored to meet specific requirements.
3. Applications of Iron Casting Washers 3.1 Automotive Industry: Iron casting washers are extensively utilized in the automotive industry, essential for engine components, suspension systems, and braking systems. Their strength and durability are crucial for ensuring the safety and reliability of these vital automotive parts. 3.2 Construction Sector: In construction, iron casting washers are indispensable in structural applications such as bridges, buildings, and infrastructure projects, providing the essential support and stability required for large-scale constructions. 3.3 Machinery and Equipment: As core components in machinery and equipment manufacturing, iron casting washers enhance the functionality of gears, bearings, and couplings, ensuring smooth operations and minimizing downtime. 3.4 Power Generation: Within the power generation sector, iron casting washers are crucial for various applications, playing a vital role in maintaining the efficiency and reliability of turbines and generators. 3.5 Industrial Manufacturing: Widely employed in industrial manufacturing, these washers are pivotal in assembly lines, conveyor systems, and heavy machinery, delivering the necessary strength and stability for efficient production.
4. Benefits of Using Iron Casting Washers 4.1 Cost-Effective: Iron casting washers provide a cost-effective solution due to their inherent durability and minimal maintenance needs, reducing the frequency of replacements and lowering costs for industries. 4.2 Enhanced Safety: With unparalleled strength and reliability, iron casting washers significantly enhance safety across numerous applications, enduring heavy loads and extreme conditions to protect the integrity of critical components. 4.3 Customizability: These washers offer extensive customizability to meet specific requirements, allowing manufacturers to adjust size, shape, and configuration to align with the unique demands of diverse industries and applications. 4.4 Environmental Sustainability: As a recyclable material, iron casting washers advocate for environmental sustainability, with their potential for reuse minimizing waste and reducing the environmental impact of manufacturing processes.
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Detailed Photos

 

Packaging & Shipping

 

Our commitment to outstanding service shines through in our packaging solutions, where we meticulously encase each valuable product in sturdy, custom-crafted wooden cases. This attention to detail ensures your order arrives in immaculate condition. We are also highly flexible, ready to embrace any specific packaging requests from our customers, personalizing each package to meet your distinct requirements. accommodate them with enthusiasm and unmatched attention to detail. Our dedication to absolute quality extends far beyond just packaging; it encompasses every aspect of our service. We oversee the entire process with precision-beginning with your initial consultation and seamlessly continuing through to the shipping phase. Our efficient operations ensure your order is dispatched within an exceptionally swift timeframe of just 30 days. We meticulously manage every logistical detail, guaranteeing a smooth and timely delivery to your chosen port, irrespective of your global location.

 

FAQ

 

1: What information does the quotation need?

Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?

Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?

Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?

Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?

Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.

A GUIDE TO FORGING PARTS

 

For centuries, forging has been a cornerstone in metalworking, renowned for its unrivaled efficiency and effectiveness. This timeless technique masterfully shapes raw metal without the need to melt it. Instead, the metal remains solid as skilled artisans expertly employ techniques like hammering, rolling, or pressing for precise shaping. Each forging method offers unique benefits, but all share the fundamental principle of heating metal to high temperatures, allowing for effortless and accurate shaping.

Compared to other metalworking techniques like casting, forging stands out by creating components with superior physical properties, such as outstanding tensile strength and cost efficiency. These benefits stem from the refinement of the metal's grain structure. Forging, which avoids melting the material, uses percussive or compressive forces to direct the grain to follow the flow of the final component. This process results in parts that are immensely stronger than those made through machining or casting.

CMC Forge proudly extends these exceptional forging advantages to clients across various industries. We offer an extensive array of expert forging services, meticulously tailored to satisfy a wide spectrum of application needs.

THE INTRICATE FORGING PROCESS

The forging process is composed of numerous subtypes, leading to variations in the product shaping steps. Nonetheless, most forging processes align with a similar overarching framework.

• The heart of forging lies in utilizing dies to compress and expertly shape metal, making the choice of tools pivotal to achieving the desired form. Often, custom die designs are crafted to ensure the final product conforms to precise specifications. For extensive production runs, this may involve creating and deploying multiple dies for tasks such as flattening, forming, or cutting.
• Upon finalizing the planning and toolmaking phases, the actual artistry of metalworking commences. Initially, the workpiece, or billet, is precisely cut to size. It is then heated to the ideal temperature, priming it for skillful forming.
• At this stage, the forging methods diverge. Depending on the chosen technique, the billet may be heated and pressed between die sets or situated within a molded cavity for compression. Alternatively, in cold forging, the craftsman deftly manipulates the billet at ambient temperature using hammers.
• Ultimately, certain finishing touches may be essential. For example, some dies might yield excess material, known as flashing, which must be meticulously trimmed to ensure a pristine finish.

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.