| Customization: | Available |
|---|---|
| Processing Object: | Metal |
| Molding Style: | Forging |
|
Still deciding? Get samples of US$ 200/Piece
Request Sample
|
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
Botou Casting Machinery Factory, the proud predecessor of Cangzhou Metallic Crafts Co., Ltd, is ideally nestled in the heart of Botou, a renowned casting and forging industrial town in Hebei province, China. Just 200 kilometers from the bustling capital of Beijing, our factory boasts an impressive legacy of over 30 years in the bespoke forging industry. As a traditional yet forward-thinking forging manufacturer, we are committed to not only drawing inspiration from industry experience but also embracing and implementing cutting-edge techniques and machinery. Our dedication to growth and innovation is unwavering as we strive to meet and exceed the evolving demands of the market.
Forging, a timeless and highly effective metalworking technique, remains pivotal in modern manufacturing. At its essence, forging transforms raw metal while keeping it solid, utilizing a variety of techniques like hammering, rolling, or pressing without fully melting the material. Despite numerous forging variations, all with distinct advantages, most methods involve heating the metal to extreme temperatures to ease the intricate shaping processes.
In the realm of metalworking, forging stands unmatched, offering exceptional physical properties, including superior tensile strength, at a competitive cost. These advantageous traits stem from changes in the metal's grain structure. Forging's unique ability to shape metal without melting allows the applied forces to align the grain flow with the finished product's contours, resulting in components with significantly enhanced strength compared to machined or casted alternatives.
CMC Forge is committed to making the formidable advantages of forging accessible to a diverse range of industries. We provide comprehensive, skilled forging services tailored to meet the demands of numerous applications, ensuring unparalleled quality and performance.
AN INSIGHT INTO THE FORGING PROCESS
The forging process encompasses various subtypes, each with specific steps. However, most forging procedures adhere to a general framework.
Discover the fascinating world of metal forging through two predominant methods: hot forging and cold forging. Though each process uniquely shapes metal, they both ultimately strive for similar exemplary results.
Hot forging is an extraordinary process where metals are heated to an awe-inspiring 2,300 degrees Fahrenheit, surpassing their recrystallization temperature. Such dramatic heating significantly reduces the energy needed for precise metal formation, thanks to the decrease in yield strength and improved ductility. Moreover, hot forged products boast enhanced chemical consistency, elevating their overall quality.
Cold forging is a remarkable technique typically performed at room temperature, though any temperature below recrystallization is viable. While certain robust metals like high-carbon steel challenge cold forging, this method excels in delivering superior dimensional accuracy, exceptional product uniformity, and pristine surface finishes. Cold forging ingeniously includes methods such as bending, extruding, cold drawing, and cold heading. Yet, its impressive versatility necessitates more advanced machinery and may require intermediate annealing, adding a layer of complexity to the process.
ADVANTAGES
Our precision-engineered hot forging components boast exceptional quality, serving a broad spectrum of industries such as automotive, food and dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine, and more.
Renowned for producing some of the strongest components available, hot forging stands out among metal manufacturing processes. We expertly craft parts ranging from a few grams to several hundred kilograms. For those requiring unique surface finishes, we offer comprehensive secondary operations like machining and surface finishing to meet your exacting standards.
Hot forging involves heating metal beyond its recrystallization temperature, reducing flow stress and energy, thus enhancing production speed. This method simplifies shaping metal and minimizes fracture risks.
Iron and its alloys are predominantly hot forged due to two key reasons: 1) Work hardening makes hard materials like steel and iron tough to handle, and 2) Hot forging, coupled with subsequent heat treatments, presents an economical solution for strengthening metals like steel.
Typical temperatures for hot forging include: Aluminum Alloys - 360° to 520°C (680°F to 968°F); Copper Alloys - 700°C to 800°C (1,292°F to 1,472°F); Steel - up to 1,150°C (2,102°F).
In hot forging, metal is heated above its recrystallization point to prevent strain hardening during deformation. The process involves heating and comminuting the metal into a mold that can also be heated, facilitating the creation of intricate shapes.
For superalloys with low malleability, isothermal forging is utilized to prevent oxidation. This process, synonymous with hot forging, maintains the workpiece at optimal temperature throughout formation.
Temperature maintenance involves heating the mold to match or slightly under the workpiece temperature, ensuring seamless flow properties by eliminating cooling between mold interfaces.
| Material | Characteristics | Application |
|---|---|---|
| Stainless Steel | Corrosion-resistant |
|
| Low Carbon and Low Alloy Steel | Easily processed Good mechanical properties Low material cost |
|
| HSLA/Microalloy Steel | Good mechanical properties Low material cost Simple thermomechanical treatment |
|
| Aluminum | Good strength-to-weight ratio Readily forged |
|
| Aluminum A356.0 | Good strength-to-weight ratio Readily forged |
|
| Nickel-Base Superalloy | Oxidation resistance Creep-rupture strength |
|
| Titanium | High strength Low density Excellent corrosion resistance |
|
){kind=link}