High-Quality Forging Products Supplier for Efficient Global Solutions Today

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• 12: 111
• 13: 2532
• Ghjm: 1456236451
• Sdfgh: 4564
• Edtyd: 456456
• Fudh: 486456
• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Product Description

 

Reliable Metal Forging Manufacturers for Global Distribution Needs
 

Botou Casting Machinery Factory, a distinguished forerunner of Cangzhou Metallic Crafts Co., Ltd, stands as a beacon of industrial prowess, proudly rooted in the vibrant core of Botou. Celebrated as a pivotal casting and forging hub within Hebei Province, China, our strategic locale is just 200 kilometers from the dynamic metropolis of Beijing. With a prestigious legacy spanning over three decades in the art of custom forging, we embody the esteemed tradition and pioneering spirit that define the very essence of forging craftsmanship. Our unwavering commitment to progress transcends mere external knowledge acquisition; we fervently integrate the most advanced methodologies and cutting-edge machinery available. Through relentless dedication to continuous evolution and ingenuity, we consistently strive to exceed the ever-changing expectations of the market. Our resolute mission is to deliver extraordinary satisfaction and unparalleled excellence to our cherished clientele, ensuring they receive products that are not only superior in quality but also precisely tailored to meet their unique requirements.

A GUIDE TO FORGING PARTS

Forging is not just a historical art; it's a contemporary marvel in the metalworking industry. By transforming solid-state raw metal through expert hammering, rolling, or pressing, this time-honored technique achieves excellence. Utilizing high temperatures, skilled forging artisans shape metal with expertise, offering diverse process forms, each with unique benefits. These practices preserve the metal's core strength while enhancing its adaptability for various applications.

In the realm of metalworking, forging is unrivaled, known for creating parts with superior physical attributes, especially exceptional tensile strength, all while being cost-effective. This superior quality stems from the strategic manipulation of the metal's innate grain structure. Unlike casting or machining, forging employs controlled percussive or compressive forces to align the grain with the product's shape, ensuring products are inherently stronger than those produced through other methods.

Discover the transformative power of forging with Botou Casting Machinery Processing Co., Ltd. We are committed to serving a wide range of industries, offering a comprehensive suite of expert forging services tailored to meet diverse application needs. Experience the precision and durability our expert techniques bring to your projects, ensuring superior outcomes every time.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS

Forging encompasses a plethora of specialized subtypes, each with distinct procedural nuances. Despite these variations, most forging endeavors follow a fundamental sequence of steps designed to ensure consistency and precision throughout the entire process.

• The art of forging relies on meticulously crafted dies, which shape and compress metal to achieve the desired forms. Selecting the right toolset is crucial for attaining the precise shapes needed. Custom die designs are often essential to meet precise specifications, especially in large-scale production runs where multiple dies work in harmony to flatten, form, or cut the metal.
• After thorough planning and the development of precise tools, the metalworking process begins. The initial billet, or workpiece, is carefully cut to exact dimensions and heated to an optimal temperature for shaping, setting the stage for the forging journey.
• At this critical stage, forging techniques showcase significant diversity. Depending on the method selected, the heated billet may be positioned between dies or placed within a pre-shaped cavity for compression. Conversely, in cold forging, the billet remains at room temperature, skillfully hammered into the desired shape.
• To ensure a perfect finish, meticulous final touches may be required. Some dies might create excess material known as flashing, which must be carefully trimmed away to achieve a flawless final product, ensuring the highest standard of quality.

COLD FORGING VS HOT FORGING

 

Forging stands as a revered craft, gracefully evolving over the centuries into two distinguished methodologies: hot forging and cold forging. Each of these ingenious techniques, with their own strategic processes, transforms raw metal into robust, top-tier products, unlocking a myriad of manufacturing possibilities.

Hot forging is an enchanting and intricate process where metal is elevated beyond its recrystallization temperature, reaching amazing heights, sometimes as high as 2,300 degrees Fahrenheit. This technique is celebrated for its impressive efficiency, as it reduces the energy required to shape metal due to decreased yield strength and enhanced ductility. Moreover, hot forging meticulously eliminates chemical imperfections, ensuring a consistently uniform metal composition that significantly fortifies the material's integrity.

Cold forging, alternatively, daringly molds the formidable strength of metals at ambient or slightly higher temperatures. Although initially resistant, especially with strong metals like high-carbon steel, cold forging excels in providing extraordinary precision with superb dimensional accuracy, uniformity, and an impeccably polished surface. Its versatility is evident through bending, extruding, cold drawing, and cold heading techniques, though these may involve higher equipment investments and occasional intermediate annealing to achieve the desired results.



ADVANTAGES

• Preserves the natural grain flow of the metal, ensuring steadfast structural integrity and amplifying the performance of the final product to unparalleled levels.
• Maintains the intrinsic strength of the metal, ensuring its durability and reliability across a wide spectrum of challenging applications.
• Eliminates defects, inclusions, and porosity, resulting in top-tier products of exceptional quality and unwavering reliability.
• Offers relatively low production costs, providing economic efficiency and exceptional cost-effectiveness throughout the manufacturing processes.
• Achieves exceptional production yield and efficiency, optimizing output and guaranteeing a consistent supply of high-quality components, ensuring robust performance across diverse sectors.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we are devoted to delivering exceptional hot forging components that effortlessly cater to a diverse array of industries. Our expertly crafted products are utilized in sectors such as automotive, food dairy, machinery, medical, plumbing, and watering. We also serve the mining, petrochemical, electrical, energy, aerospace, and submarine industries, among others. Each of our products reflects our unwavering commitment to meticulous design and superior quality.

Hot forging epitomizes the pinnacle of techniques for creating the toughest components in the metal industry. Our extensive capabilities enable us to produce items ranging from lightweight parts weighing just a few grams to heavy-duty components weighing several hundred kilograms. For components requiring specialized surface finishes, we provide an extensive range of secondary operations such as precision machining and advanced surface finishing, ensuring that each item adheres to the highest quality standards.

 

What Is Hot Forging?

Hot forging is a cutting-edge process involving heating metals beyond their recrystallization temperature. This crucial stage significantly reduces flow stress and energy consumption, enabling a faster production rate. It enhances the metal shaping process while dramatically reducing fracture risks during manufacturing.

Iron and its alloys are primarily chosen for hot forging due to two key reasons: Firstly, as work hardening progresses, these sturdy materials like steel and iron exhibit increased resistance to deformation. Secondly, the cost-effectiveness of hot forging these metals allows for subsequent heat treatment processes that enhance material strength without solely relying on cold working techniques.

Standard temperatures for hot forging include: Aluminum (Al) Alloys at 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys at 700°C (1,292°F) to 800°C (1,472°F); Steel at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to prevent strain hardening during deformation. This process involves plastically deforming the heated metal and shaping it within heated molds. The high-temperature environment allows for the creation of more intricate shapes than cold forging, as the metal becomes more malleable.

For superalloys, which naturally possess less ductility, specialized techniques such as isothermal forging are employed to prevent oxidation. This method, known as hot forging, maintains the workpiece at an ideal temperature throughout, ensuring the highest quality and integrity of the final product.

Maintaining the workpiece's temperature is achieved by heating the mold near or just below the workpiece's temperature. This technique eliminates cooling between mold interfaces, optimizing metal flow properties and enhancing forming accuracy.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with exceptional ductility, allowing them to be effortlessly shaped into desired forms.
• Complex shapes: This method allows for the crafting of intricate and sophisticated shapes that may be challenging with alternative forging techniques.
• High precision: Experience outstanding precision in the dimensions and surface finishes of forged components, meeting the most rigorous standards.
• Cost benefit: Benefit from reduced production costs and improved material utilization, making hot forging a cost-efficient option.
• Enhanced stiffness: The process inherently strengthens materials, providing greater stiffness and durability to the final products.
• Size: Our offerings range from compact 1-inch parts to substantial 30-inch components, meeting a wide variety of needs and specifications.
• Weight: We produce components ranging from light ounces to robust parts exceeding 100 pounds, precisely tailored to your specific requirements.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Unlock unprecedented potential and reach the zenith of performance with our comprehensive suite of secondary operations and custom heat treatment services. Every step is meticulously crafted to provide enhanced efficiency and unmatched longevity, expertly tailored to align with your precise specifications and elevate your operations to new heights.

• High Precision Machining: Experience the apex of precision and expertise with our high precision machining services. Each component is crafted with exceptional attention to detail, ensuring that not only are expectations met, but significantly surpassed, offering outstanding quality and unrivaled satisfaction with every project.
• Punching, Drilling, Tapping, Bending, Milling: Explore our extensive and adaptable manufacturing solutions that encompass expert punching, precise drilling, meticulous tapping, seamless bending, and detailed milling. These services are meticulously crafted to meet your diverse manufacturing demands with precision and unparalleled excellence.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform the aesthetics and durability of your products with our wide array of surface treatment solutions. Benefit from our expert painting, premium anodizing, durable black oxide, and resilient powder coating, all designed to boost both the elegance and resilience of your products.
• Heat Treatment: Maximize the potential of your components with our cutting-edge heat treatment processes. Specifically engineered to optimize performance, enhance strength, and markedly extend the lifespan of your components, our advanced techniques guarantee your products reach exceptional strength, toughness, and wear resistance.

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