Heavy-Duty Precision Metal Tools for Quality Crafting and Forging

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory stands as a beacon of innovation and quality, proudly known as the distinguished ancestor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrial heart of Botou within Hebei Province, China, our company enjoys a strategic location just 200 kilometers from the bustling metropolis of Beijing. With a legacy spanning over three decades, we have carved a niche as leaders in the custom forging industry, renowned for our extraordinary craftsmanship and dedication to excellence. Our commitment goes beyond simply acquiring expertise; we passionately blend cutting-edge techniques with state-of-the-art machinery, ensuring our production processes are at the forefront of innovation. Our relentless pursuit of progress enables us to consistently exceed market expectations, delivering impeccable satisfaction and unmatched excellence to our valued clients.

A GUIDE TO FORGING PARTS

Forging is a timeless craft, deeply rooted in tradition, yet perfectly attuned to the demands of contemporary metalworking, illustrating its unparalleled significance. At its essence, forging transforms raw metal with artistry, preserving its formidable strength. Skilled artisans employ advanced techniques like hammering, rolling, and pressing to shape materials with precision. This intricate process, fueled by intense heat, allows for the masterful alteration of metal, offering an exquisite array of forging methods, each with its unique benefits.

When compared to casting and other metalworking techniques, forging emerges as the premier method for producing components with superior physical properties, characterized by unrivaled tensile strength and exceptional cost-effectiveness. The secret to these outstanding results lies in the expert manipulation of the metal's grain structure. By avoiding melting, a harmonious blend of percussive and compressive forces guides the grain structure, aligning it meticulously with the finished product's design. This thorough process yields components with significantly enhanced strength when compared to those that are machined or cast.

Botou Casting Machinery Processing Co., Ltd cordially invites you to explore the unparalleled benefits of forging firsthand. We cater to a diverse array of industries with our comprehensive suite of specialized forging services, meticulously tailored to fulfill a wide range of application requirements.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS: UNVEILING THE MYSTERIES

In the expansive realm of forging, numerous specialized subtypes exist, each defined by complex process details. Yet, most forging activities adhere to a fundamental sequence of steps that guarantee successful outcomes.

• The success of forging is rooted in the precision-engineered dies that shape and compress metal into specific configurations. Selecting the appropriate toolset is crucial to achieving the desired results. Custom die designs are often essential to meet stringent specifications, especially in large-scale production runs where multiple dies meticulously coordinate tasks such as flattening, forming, and cutting.
• Following meticulous planning and precision toolmaking, the transformation of metalworking begins. Initially, the workpiece, or billet, is cut to exact dimensions and then heated to the precise temperature required for effective molding.
• At this pivotal stage, forging methods can vary significantly. Depending on the chosen technique, the heated billet may be positioned between dies or placed into a preformed cavity for compression. Conversely, in cold forging, the billet remains at ambient temperature and is manually hammered into the desired shape.
• For optimal results, certain finishing touches may be necessary. For example, some dies produce excess material known as flashing, which must be meticulously trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, a time-honored craft continuously evolving through centuries, branches into two main methodologies: the dynamic hot forging and the meticulous cold forging. These expert techniques transform raw metal into durable, high-quality creations that exemplify the zenith of precision craftsmanship.

Hot forging masterfully works metal by heating it beyond its recrystallization temperature, soaring up to an intense 2,300 degrees Fahrenheit. This method is lauded for its exceptional energy efficiency in shaping metal, thanks to the lowered yield strength and enhanced ductility it provides. It also adeptly eradicates chemical imperfections, resulting in a uniformly consistent metal structure throughout the forged masterpiece.

Cold forging, on the other hand, skillfully reshapes metals at room temperature or slightly above, testing the metal's strength and durability to their limits. Although sturdy metals like high-carbon steel may resist, cold forging is celebrated for its extraordinary precision, offering superb dimensional accuracy, uniformity, and a remarkable surface finish. This adaptable technique encompasses bending, extruding, cold drawing, and cold heading, all requiring sophisticated machinery and, at times, intermediate annealing processes.



The Compelling Advantages of Forging

• Preservation of the metal's natural grain flow significantly enhances the structural integrity of the end product.
• Retention of the metal's inherent strength ensures the creation of robust, long-lasting products that stand the test of time.
• Complete elimination of defects, inclusions, and porosity crafts impeccably flawless products.
• Relatively low production costs make it an economical and attractive choice for manufacturers seeking efficiency.
• Exceptional production efficiency and output, boosting operational productivity and optimizing resource utilization.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands proudly at the cutting edge of innovation, renowned for crafting extraordinary hot forging parts and components. Each of these meticulously precision-engineered products serves a vast array of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and beyond. Our exceptional products are a testament to our unwavering commitment to unparalleled excellence in both design and functionality.

Hot forging is celebrated as the pinnacle of metal manufacturing, producing the toughest and most durable components. Our extensive capabilities range from crafting lightweight parts weighing mere grams to fabricating substantial components that weigh hundreds of kilograms. For parts requiring exquisite finishes, we offer a comprehensive array of secondary operations, including precision machining and advanced surface finishing techniques. This meticulous attention to detail ensures every piece not only meets but transcends the pinnacle of quality and performance.

 

What Is Hot Forging?

Hot forging is an advanced process that involves heating metal beyond its recrystallization point. This cutting-edge technique reduces flow stress and energy consumption, allowing for significantly faster production rates. It simplifies metal shaping and minimizes fracture risks during manufacturing, making it an invaluable method in modern metalworking.

Iron and its alloys are predominantly hot forged due to two compelling reasons: Firstly, as work hardening progresses, robust materials such as steel and iron become increasingly resistant to shaping. Secondly, hot forging these metals proves cost-effective, paving the way for subsequent heat treatment processes to enhance strength without solely relying on cold working techniques.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are precisely heated beyond their recrystallization points to avert strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds which may also be heated when necessary. This high-temperature condition allows for more intricate and complex shapes than cold forging, significantly enhancing metal pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques like isothermal forging are employed to prevent oxidation. Also regarded as hot forging, this sophisticated process meticulously maintains the workpiece at an optimal temperature, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is skillfully achieved by heating the mold to a temperature near or slightly below that of the workpiece. This eliminates cooling at mold interfaces, optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with superior ductility, facilitating effortless manipulation into the desired shapes and forms.
• Complex shapes: The process supports the creation of intricate and complex shapes that may be unachievable through other methods, broadening design possibilities.
• High precision: Achieve outstanding precision in the dimensions and surface finishes of forged components, ensuring stringent and exacting standards are consistently met.
• Cost benefit: Enjoy reduced production costs and improved material utilization, establishing hot forging as a financially intelligent choice for manufacturing needs.
• Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to finished products, ensuring long-lasting performance and reliability.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: Experience the zenith of precision engineering with Botou Casting Machinery Processing Co., Ltd. Our high-end machining services are thoughtfully crafted to deliver unmatched accuracy and professionalism. Every piece is meticulously engineered to not only meet but surpass the stringent demands of contemporary industry standards. With a team of seasoned professionals dedicated to your success, we ensure your projects achieve the height of perfection, delivering exceptional quality and precise exactitude.
• Punching, Drilling, Tapping, Bending, Milling: Explore our extensive range of premier services, expertly tailored to satisfy every facet of your manufacturing needs. Whether it involves precise punching, accurate drilling, exact tapping, smooth bending, or detailed milling, our solutions are engineered to handle both intricate and straightforward tasks with unparalleled excellence and reliability. Place your trust in us to ensure your project's success, and watch your vision materialize into reality.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance both the visual allure and structural fortitude of your products with our comprehensive selection of surface treatment solutions. From expert painting to premium anodizing, durable black oxide, and robust powder coating, we are dedicated to boosting not only the aesthetic appeal but also the structural endurance of your components. Count on Botou Casting Machinery Processing Co., Ltd to significantly elevate your product's performance and overall attractiveness.
• Heat Treatment: Amplify the capabilities of your components with our state-of-the-art heat treatment techniques, expertly designed to boost strength, toughness, and wear resistance. Our innovative processes are engineered to enhance the longevity and functionality of your products, ensuring they excel in any application. Discover the peak of reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's cutting-edge solutions.

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