Closed-Die Carbon Steel Forging Solutions - High-Strength Custom Components Supplier

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: L005
• Molding Technics: Hot Forging
• Application: Hardware
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Sand Blasting
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Size: Customized
• Other Material: Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
• Type: Forging Part
• Inspection: 100% Test
• Transport Package: Wooden Case or According to Your Demand
• Specification: Customize Available
• Trademark: Customize Available
• Origin: China
• HS Code: 7308900000
• Production Capacity: 50000PCS/Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 5.000kg

Product Description

Product Description

 

Advanced Closed-Die Forging for Demanding Carbon Steel Components
We deliver high-integrity carbon steel forged parts through advanced closed-die technology, serving industries requiring extreme durability such as mining, oil & gas, and heavy machinery. Our solutions combine material excellence with precision engineering for critical load-bearing applications.

 

Technical Capabilities

Material & Process

• Carbon Steel Grades: ASTM A105, AISI 4140, 4340 (C: 0.35%-0.45%)
• Forging Pressure: 800-1600MPa with 2500T hydraulic press
• Dimensional Control: ±0.15mm (ISO 2768-mK), Grain flow optimization

Custom Engineering

• Complex Geometry: Multi-ram forging for concave/convex profiles
• Weight Range: 2kg - 300kg per piece
• Production Scalability: 100-10,000pcs/month

Quality Validation

• Ultrasonic testing (ASTM E114) for internal defects
• Macro-etch testing per ASTM E340
• Charpy V-notch impact testing (≥27J at -20°C)

 

Industry-Specific Solutions

Mining & Mineral Processing

• Key Products:Crusher mantles, grinding mill liners
• Value:3x longer service life vs cast parts

Power Generation

• Key Products:Turbine blades, generator shafts
• Value:Fatigue strength ≥550MPa (EN 10083-1)

Marine Engineering

• Key Products:Propeller shafts, anchor chains
• Value:Salt-spray resistance 1000hrs (ASTM B117)

 

Competitive Differentiation

• Material Utilization: 92% yield rate through nesting optimization
• Lead Time Compression: 30% faster than industry average
• Technical Support: Free FEA simulation for stress distribution
• Packaging: VCI anti-rust packaging for overseas shipping

Features:

• Expertly customized and factory-made solutions


• Robust carbon steel and forged aluminum construction


• State-of-the-art hot forging services


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Description: Discover the unparalleled excellence of our Heavy-Duty Brass Elbow Connector, meticulously engineered with advanced hot forging techniques for exceptional durability and reliability. Perfectly crafted for demanding industrial applications, the 45 Degree Street Elbow design ensures effortless installation and optimal fluid flow. Constructed from premium brass, this connector boasts superior resistance to corrosion and wear, promising an extended service life. Whether your project requires a Brass Pipe Connector, a robust Heavy-Duty Street Elbow, or any bespoke variation, our factory-customized options ensure a flawless fit tailored to your precise specifications. Rely on our unparalleled expertise in carbon steel forged aluminum and cutting-edge hot forging services to deliver the finest quality products tailored to your business's unique needs.

Processes	Hot forging, Die forging
Material Available	Steel, Stainless Steel, Aluminum, Brass
Weight range	0.5~25kgs

 

Detailed Photos

Packaging & Shipping

 

FAQ

 

1: What information does the quotation need?
Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?
Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?
Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?
Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?
Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.