Forging Shaft Accessories Alloy Steel Spindle Processing Production

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory is a shining beacon of innovation and superior quality, proudly recognized as the esteemed ancestor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrial powerhouse of Botou, within the thriving Hebei Province of China, our company boasts a prime strategic location just 200 kilometers from the vibrant metropolis of Beijing. With a legacy of over thirty illustrious years, we have expertly carved a distinguished niche as the vanguard leaders in the custom forging industry, celebrated for our extraordinary craftsmanship and unwavering dedication to excellence. Our passion extends far beyond the mere acquisition of expertise; we ardently blend cutting-edge techniques with state-of-the-art machinery, ensuring our production processes stand at the pinnacle of innovation. This relentless pursuit of progress empowers us to consistently surpass market expectations, delivering impeccable satisfaction and unparalleled excellence to our cherished clients.

A GUIDE TO FORGING PARTS

Forging is not only a timeless craft but also a vibrant facet of modern metalworking, showcasing its irreplaceable significance. At its essence, forging skillfully refines raw metal, ensuring its strength and durability. Artisans utilize advanced techniques such as hammering, rolling, and pressing to meticulously shape materials. Fueled by intense heat, this intricate process empowers the sophisticated manipulation of metal, offering a captivating array of forging methods, each with its own unique benefits.

In the realm of metalworking, forging emerges as the premier technique for crafting components with exceptional physical properties, distinguished by unmatched tensile strength and extraordinary cost-efficiency. The secret to achieving these superior results lies in the adept management of the metal's grain structure. By eschewing melting, a harmonious blend of percussive and compressive forces is applied, guiding the grain structure to align seamlessly with the design of the finished product. This meticulous process creates components with significantly enhanced strength compared to those that are machined or cast.

Botou Casting Machinery Processing Co., Ltd warmly invites you to explore the unparalleled advantages of forging firsthand. We cater to a diverse range of industries with our comprehensive suite of expert forging services, meticulously tailored to fulfill a wide spectrum of application requirements.

A THOROUGH JOURNEY THROUGH THE FORGING PROCESS: UNLOCKING THE SECRETS

Within the expansive world of forging, numerous specialized subtypes abound, each defined by complex process details. Yet, most forging endeavors adhere to a fundamental sequence of steps that ensure successful outcomes.

• The success of forging is rooted in the expertly designed dies that shape and compress metal into precise forms. Selecting the appropriate toolset is crucial for achieving the desired outcome. Custom die designs are often necessary to satisfy stringent specifications, especially in large-scale production where multiple dies meticulously coordinate tasks such as flattening, forming, and cutting.
• Following meticulous planning and precision toolmaking, the transformative journey of metalworking begins. Initially, the workpiece, or billet, is cut to exact dimensions and then heated to the precise temperature required for effective shaping.
• At this pivotal stage, forging techniques can vary significantly. Depending on the chosen method, the heated billet may be placed between dies or inserted into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is shaped through manual hammering techniques to achieve the desired form.
• For optimal results, certain finishing touches may be necessary. For example, some dies produce excess material known as flashing, which must be meticulously trimmed to ensure a perfect final product.

COLD FORGING VS HOT FORGING

 

Forging, a venerable technique perfected over centuries, is distinguished by two primary methods: hot forging and cold forging. Each approach expertly crafts raw metals into robust, high-quality artifacts, representing the zenith of precision metalworking.

Hot forging masterfully utilizes intense temperatures beyond a metal's recrystallization threshold, reaching an astonishing 2,300 degrees Fahrenheit. This technique is celebrated for its exceptional energy efficiency in metal manipulation, facilitated by a reduction in yield strength and enhanced ductility. Furthermore, it meticulously rectifies chemical discrepancies, ensuring a uniformly consistent metal composition throughout the entire forged creation.

Cold forging, conversely, proficiently molds metals at room temperature or slightly above, evaluating their robustness and resilience. Though harder metals like high-carbon steel may challenge this process, cold forging is esteemed for its unparalleled precision, delivering remarkable dimensional accuracy, consistency, and an exquisite surface finish. This adaptable method encompasses bending, extruding, cold drawing, and cold heading, demanding sophisticated machinery and occasionally interim annealing.



ADVANTAGES

• Preservation of the metal's inherent grain flow, significantly enhancing the structural integrity of the completed product.
• Retention of the metal's inherent strength, ensuring products of enduring durability and longevity.
• Complete eradication of imperfections, inclusions, and porosity, resulting in impeccably finished products.
• Relatively low production costs, rendering it an economical and attractive choice for manufacturers.
• Remarkable production efficiency and yield, optimizing operational productivity and resource exploitation.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands at the forefront of innovation, celebrated for producing extraordinary hot forging parts and components. These meticulously precision-engineered products serve a vast and diverse array of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and beyond. Each of our exceptional products encapsulates our unwavering dedication to unparalleled excellence in both design and functionality.

Hot forging is lauded as a superior method for producing some of the toughest and most durable components in the metal manufacturing industry. Our extensive capabilities range from creating lightweight parts weighing just a few grams to fabricating substantial components that tip the scales at hundreds of kilograms. For parts requiring exquisite surface finishes, we offer an extensive array of secondary operations, including precision machining and advanced surface finishing techniques. This meticulous attention to detail ensures that each piece not only meets but exceeds the pinnacle of quality and performance.

 

What Is Hot Forging?

Hot forging is a state-of-the-art process that involves heating metal beyond its recrystallization point. This advanced process reduces flow stress and energy consumption, allowing for significantly faster production rates. It simplifies metal shaping and drastically minimizes fracture risks during the manufacturing process, making it an invaluable and essential method in modern metalworking.

Iron and its alloys are predominantly hot forged due to two primary reasons: Firstly, as work hardening advances, these robust materials, such as steel and iron, become increasingly resistant to shaping. Secondly, hot forging these powerful metals proves cost-effective, paving the way for subsequent heat treatment processes that enhance strength without solely relying on cold working techniques.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds that may also be heated when required. This high-temperature condition permits the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also recognized as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is adeptly achieved by heating the mold to a temperature that is close to or slightly below that of the workpiece. This eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging bestows metals with superior ductility, facilitating their more effortless manipulation into desired shapes and forms.
• Complex shapes: The process supports the creation of intricate and complex shapes that may be unachievable through other forging methods, thus broadening design possibilities.
• High precision: Achieve outstanding precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met with precision.
• Cost benefit: Enjoy reduced production costs and improved material utilization, establishing hot forging as a financially intelligent and savvy choice for manufacturing needs.
• Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to finished products, thereby ensuring long-lasting performance and reliability.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: Discover the epitome of precision engineering with Botou Casting Machinery Processing Co., Ltd. Our state-of-the-art machining services are crafted to achieve supreme accuracy and professionalism, ensuring every piece not only meets but surpasses the demanding standards of today's industry. With a dedicated team of experts at your disposal, we guarantee your projects will reach the zenith of perfection, epitomizing the highest levels of quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Explore our comprehensive range of top-tier services designed to address every manufacturing need with precision. Whether through expert punching, precise drilling, meticulous tapping, seamless bending, or intricate milling, our solutions are built to handle both complex and simple tasks with unmatched excellence and dependability. Entrust us with your project and watch as your vision is transformed into reality.
• Painting, Anodizing, Black Oxide, Powder Coating: Enhance the aesthetic appeal and structural durability of your products with our extensive range of surface treatment solutions. From expert painting to superior anodizing, robust black oxide, and resilient powder coating, we are committed to improving not only the visual allure but also the structural strength of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly amplify your product's performance and appeal.
• Heat Treatment: Enhance your components' performance with our cutting-edge heat treatment methods, meticulously crafted to improve strength, toughness, and wear resistance. Our advanced processes are designed to extend the lifespan and functionality of your products, ensuring they excel in any application. Experience unparalleled reliability and efficiency with the innovative solutions of Botou Casting Machinery Processing Co., Ltd.

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