| Customization: | Available |
|---|---|
| Processing Object: | Metal |
| Molding Style: | Forging |
|
Still deciding? Get samples of US$ 200/Piece
Order Sample
|
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
|---|
| Payment Methods: |
|
|---|---|
| Support payments in USD |
| Secure payments: | Every payment you make on Made-in-China.com is protected by the platform. |
|---|
| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
|---|
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
Botou Casting Machinery Factory, the esteemed predecessor of Cangzhou Metallic Crafts Co., Ltd, stands with pride and grandeur in the heart of Botou. This vibrant city is a celebrated hub for casting and forging, nestled in the industrious region of Hebei Province, China. Our strategic location, just 200 kilometers from the dynamic metropolis of Beijing, positions us at the forefront of innovation and accessibility. With an illustrious legacy spanning over three decades in the custom forging industry, we epitomize the rich heritage and superior craftsmanship synonymous with forging excellence. Our unwavering commitment goes beyond acquiring external expertise; we fervently adopt revolutionary techniques and cutting-edge machinery. This dedication to perpetual development and innovation ensures that we consistently not only meet but surpass market expectations, delivering unparalleled satisfaction and exceptional quality to our esteemed clients.
Forging, an age-old technique, remains a cornerstone of modern metalworking. This artful process transforms raw metal while retaining its solid form through skilled techniques such as hammering, rolling, or pressing. Elevated temperatures facilitate the metal's transformation, resulting in a variety of forging methods, each offering distinct benefits.
Compared to casting and other metalworking approaches, forging excels in crafting components with extraordinary physical properties, notably unmatched tensile strength, while ensuring cost efficiency. This excellence is attributed to the strategic manipulation of the metal's grain structure. By eschewing melting, forging realigns the grain along the final product's contours, creating components vastly stronger than machined or cast versions.
Botou Casting Machinery Processing Co., Ltd unlocks the advantages of forging, serving diverse industries with a full range of expert forging services tailored to meet various application needs.
DEEP DIVE INTO THE FORGING PROCESS
The world of forging is vast, with numerous specialized branches, each featuring its own procedural intricacies. However, most forging operations follow a core sequence of steps.
Forging is a time-honored technique that has beautifully developed into two predominant categories: the dynamic hot forging and the precise cold forging. Despite their distinct processes, both methods masterfully convert raw metal into robust and superior quality products, showcasing an extraordinary blend of tradition and innovation.
Hot forging is a sophisticated technique that involves heating metal beyond its recrystallization point, often soaring to an astonishing 2,300 degrees Fahrenheit. This approach is particularly remarkable for its efficiency, as it reduces the energy required for shaping due to the lowered yield strength and enhanced ductility. Additionally, hot forging is adept at eliminating chemical inconsistencies, resulting in a metal composition that is impressively homogeneous.
Cold forging, conversely, is the meticulous craft of molding metals at or near room temperature. While certain metals like high-carbon steel might resist this process due to their inherent strength, cold forging excels in delivering exceptional precision. It offers unparalleled dimensional accuracy, product uniformity, and an exquisite surface finish. Its versatility is highlighted through techniques such as bending, extruding, cold drawing, and cold heading, although these come with higher equipment demands and may require intermediate annealing for optimal results.
ADVANTAGES
Our company, Botou Casting Machinery Processing Co., Ltd, takes pride in our expertise in delivering premium hot forging parts and components, meticulously designed to serve a broad spectrum of industries. From the bustling automotive sector to the precise demands of the food dairy industry, from sophisticated machinery applications to critical medical instruments, from the intricate plumbing systems to the robust watering solutions, and from the challenging mining operations to the complex needs of petrochemical, electrical, energy, aerospace, submarine sectors, and beyond, our products are crafted with a commitment to excellence and reliability.
Hot forging is recognized as a premier technique in creating exceptionally durable components within the metal manufacturing domain. Our extensive capabilities allow us to produce a wide range of parts, from lightweight components weighing mere grams to substantial pieces surpassing several hundred kilograms. For parts that require bespoke surface finishes, we offer a comprehensive suite of secondary operations, including precision machining and sophisticated surface finishing, ensuring that every piece achieves the pinnacle of quality and meets the most stringent standards.
Hot forging is an advanced process wherein metal is heated beyond its recrystallization temperature, thereby significantly reducing flow stress and energy consumption. This results in an accelerated production rate, making metals far easier to shape while substantially minimizing the risk of fractures during the manufacturing process, ultimately enhancing efficiency and product integrity.
Iron and its alloys are predominantly hot forged for two compelling reasons: Firstly, as work hardening progresses, these resilient materials, such as steel and iron, become increasingly resistant to shaping. Secondly, hot forging these metals serves as a cost-effective solution, which also allows for subsequent heat treatments that boost material strength, eliminating the sole reliance on cold working methods.
Typical temperatures for hot forging various metals are as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel is forged at temperatures reaching as high as 1,150°C (2,102°F), optimizing the forging conditions for each metal type.
In the art of hot forging, metals are elevated above their recrystallization point to negate strain hardening during deformation. This transformative process involves plastically deforming the heated metal and intricately shaping it within molds, which may also be heated to achieve optimal results. This high-temperature environment facilitates the creation of more complex shapes than what is possible with cold forging, enhancing the pliability and design possibilities of the metal.
For superalloys, known for their innate strength and reduced malleability, specialized techniques like isothermal forging are adeptly employed to prevent oxidation. This method, synonymous with hot forging, maintains the workpiece at an ideal temperature throughout the process, guaranteeing the highest quality and integrity in the finished product.
To maintain the workpiece's temperature, the mold is heated to a temperature that is close to or slightly below the workpiece's temperature. This approach eliminates cooling at the mold interfaces, thereby optimizing the metal's flow properties and enhancing the precision and quality of the form achieved.
| Material | Characteristics | Application |
|---|---|---|
| Stainless Steel | Corrosion-resistant |
|
| Low Carbon and Low Alloy Steel | Easily processed Good mechanical properties Low material cost |
|
| HSLA/Microalloy Steel | Good mechanical properties Low material cost Simple thermomechanical treatment |
|
| Aluminum | Good strength-to-weight ratio Readily forged |
|
| Aluminum A356.0 | Good strength-to-weight ratio Readily forged |
|
| Nickel-Base Superalloy | Oxidation resistance Creep-rupture strength |
|
| Titanium | High strength Low density Excellent corrosion resistance |
|
){kind=link}