Hot Forged Steel Parts Featuring Custom Logo and Size Variants

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Hot Forging
• Application: Auto Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Sand Blasting
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Mateiral: Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
• Logo: Customize Available
• Size: Customize Available
• Drawing Format: 3D, Pdf, CAD...
• Transport Package: Carton, Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Company Profile

Botou Casting Machinery Factory, the esteemed predecessor of Cangzhou Metallic Crafts Co., Ltd, proudly stands at the epicenter of Botou-the illustrious casting and forging industrial hub of Hebei Province, China. This strategic location situates us just 200 kilometers from the dynamic cityscape of Beijing. With an illustrious legacy spanning over three decades in the custom forging industry, we embody the rich heritage of forging mastery. Our dedication transcends the mere acquisition of external expertise; we ardently adopt cutting-edge techniques and avant-garde machinery. Our unwavering commitment to continuous development and innovation is our promise to not only meet but consistently surpass market expectations, ensuring that we deliver unmatched satisfaction and excellence to our cherished clients.

A GUIDE TO FORGING PARTS

Forging is a time-honored craft, deeply rooted in ancient heritage, yet it persists as a dominant force in today's metalworking arena. Its core lies in the expert transformation of raw metal, maintaining its solid integrity, while skilled artisans utilize techniques such as hammering, rolling, or pressing to achieve the ideal form. Through this precise process, high temperatures are leveraged to mold the metal, enabling a wide range of forging varieties, each with its distinct set of advantages, tailored to diverse needs and applications.

In comparison to methods like casting, forging stands unrivaled in producing components with exceptional physical properties, notably outstanding tensile strength, all while ensuring cost-effectiveness. The secret to these superior attributes lies in the deliberate manipulation of the metal's grain structure. By eschewing melting, the applied forces guide the grain to align perfectly with the product's contours, resulting in components with significantly enhanced strength, far surpassing those crafted through machining or casting techniques.

Botou Casting Machinery Processing Co., Ltd invites you to explore the unparalleled benefits of forging. We offer an extensive array of expert forging services, catering to a wide spectrum of industries and fulfilling diverse application demands with precision and expertise.

DEEP DIVE INTO THE FORGING PROCESS: An Exploration of Precision and Productivity

The expansive world of forging encompasses numerous specialized subtypes, each characterized by its unique procedural intricacies. Yet, these endeavors generally adhere to a fundamental sequence of steps, ensuring consistent quality and effectiveness across various applications.

• The success of forging depends on meticulously designed dies that shape and compress metal into the desired configurations. Selecting the ideal toolset is paramount to achieving the targeted shape. Custom die designs are often essential to meet exact specifications, especially in large-scale production runs where multiple dies synergize to perform tasks like flattening, forming, or cutting with precision.
• Following the detailed planning and precision toolmaking phases, the transformative metalworking journey begins. Initially, the workpiece, or billet, is cut to precise dimensions. Then, it is heated to the perfect temperature required for effective molding, setting the stage for the process's success.
• At this juncture, forging methodologies diverge significantly. Depending on the selected process, the heated billet may be placed between dies or fit into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is meticulously shaped through manual hammering to achieve the desired form.
• To attain impeccable quality, some finishing touches might be necessary. For instance, certain dies create excess material, known as flashing, which must be expertly trimmed to ensure a flawless final product, thus achieving the pinnacle of craftsmanship and excellence.

COLD FORGING VS HOT FORGING

 

Forging has been a cornerstone of craftsmanship for centuries, evolving into the sophisticated realms of both hot forging and cold forging. These distinct methodologies, though varied in execution, unite in their ultimate goal: transforming raw metal into resilient, superior-quality products that stand the test of time.

Hot forging is an exquisite process where metal is meticulously heated beyond its recrystallization temperature, often reaching a searing 2,300 degrees Fahrenheit. This technique is celebrated for its efficiency in reducing the energy required for shaping metal, thanks to the decrease in yield strength and the increase in ductility. Moreover, hot forging plays a pivotal role in eliminating chemical inconsistencies, ensuring a uniform and homogenous metal composition that enhances the integrity of the finished product.

Conversely, cold forging is a testament to the strength and precision of metals, skillfully shaping them at room temperature or just above. While metals like high-carbon steel might pose a challenge due to their formidable strength, cold forging is unrivaled in precision, offering exceptional dimensional accuracy, unmatched product uniformity, and a pristine surface finish. Techniques such as bending, extruding, cold drawing, and cold heading underscore the versatility of cold forging, although these processes often demand more sophisticated equipment and sometimes require intermediate annealing to achieve optimal results.



ADVANTAGES

• Preserve the natural grain flow within the metal
• Retain the intrinsic strength of the metal
• Eliminate flaws, inclusions, and porosity
• Comparatively lower production expenses
• Remarkable production output and operational efficiency

 

HOT FORGING

Our company, Botou Casting Machinery Processing Co., Ltd, stands as a beacon of excellence in the realm of hot forging, delivering superior quality parts and components meticulously designed to serve a vast spectrum of industries. Be it automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, or extending through electrical, energy, aerospace, submarine applications, and beyond, our products are crafted with precision and engineered to achieve unparalleled excellence.

Hot forging shines as the pinnacle of methods in crafting some of the world's most durable components within the metal manufacturing industry. Our sophisticated capabilities extend from the production of lightweight parts, weighing mere grams, to the creation of substantial components that exceed several hundred kilograms. For parts demanding specialized surface finishes, we offer an extensive array of secondary operations, including high-precision machining and cutting-edge surface finishing, ensuring that every piece not only meets but surpasses the most stringent quality standards.

 

What Is Hot Forging?

Hot forging is a groundbreaking process that involves elevating metal beyond its recrystallization temperature. This process dramatically reduces flow stress and energy consumption, accelerating production rates, easing metal shaping, and significantly minimizing fracture risks during manufacturing, thereby optimizing efficiency and quality.

Iron and its alloys predominantly undergo hot forging due to two compelling factors: Firstly, as work hardening advances, these resilient materials, like steel and iron, become increasingly resistant to shaping, presenting challenges. Secondly, hot forging these metals is economically advantageous, as it allows for post-process heat treatments that enhance material strength without relying solely on traditional cold working methods, achieving superior results.

Typical hot forging temperatures include: Aluminum (Al) Alloys require 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys necessitate 700°C (1,292°F) to 800°C (1,472°F); Steel can be hot forged at temperatures reaching up to 1,150°C (2,102°F), ensuring optimal material performance.

 

 

 

How are Hot Forgings Made?

The hot forging process involves heating metals above their recrystallization point to prevent strain hardening during deformation. This method plastically deforms the heated metal, shaping it within molds that can also be heated if necessary. The elevated temperature conditions enable the creation of more intricate and complex shapes compared to cold forging, as the metal's pliability is significantly enhanced.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are utilized to prevent oxidation. This technique, synonymous with hot forging, maintains the workpiece at an optimal temperature throughout the process, ensuring superior quality and integrity in the final product, even for the most demanding applications.

The maintenance of the workpiece's temperature is achieved by heating the mold to a point close to or just below the workpiece's temperature. This strategic approach eliminates cooling at the mold interfaces, thereby optimizing the metal's flow properties and enhancing the precision of the forming process, guaranteeing exceptional quality.

 

Advantages of Hot Forging

• Increased ductility: Hot forging bestows metals with superior ductility, facilitating effortless manipulation into the desired forms, achieving remarkable flexibility in design.
• Complex shapes: This process enables the creation of intricate and elaborate shapes that are often unattainable through other forging methods, expanding creative and functional possibilities.
• High precision: Achieve extraordinary precision in dimensions and surface finishes of forged components, ensuring that the most exacting standards are consistently met, every time.
• Cost benefit: Experience reduced production costs and enhanced material utilization, making hot forging not only a financially astute choice but also a strategic advantage.
• Enhanced stiffness: The process inherently strengthens materials, imbuing them with greater stiffness and durability, resulting in robust, long-lasting finished products.
• Size: Our diverse offerings range from compact 1-inch parts to substantial 30-inch components, catering to a vast array of needs and specifications, making us your go-to solution for any size requirement.
• Weight: We skillfully produce parts across a wide weight spectrum, from those as light as ounces to robust components exceeding 100 pounds, meticulously tailored to fulfill your specific requirements and expectations.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: Step into a realm of unmatched precision and expert craftsmanship with our high precision machining services. We ensure unparalleled accuracy and superior quality, delivering exceptional results with every project.
• Punching, Drilling, Tapping, Bending, Milling: Our comprehensive suite of services offers expert punching, precise drilling, accurate tapping, seamless bending, and meticulous milling. These services are designed to cater to all your specialized manufacturing needs with unparalleled precision.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform your products with our full spectrum of surface treatment solutions. Enhance both aesthetics and durability with professional painting, premium anodizing, robust black oxide, and durable powder coating. Each method is tailored to deliver a high-quality finish that stands the test of time.
• Heat Treatment: Experience the pinnacle of component performance and longevity with our advanced heat treatment processes. These are meticulously designed to optimize strength, boost toughness, and enhance wear resistance, ensuring your components are ready to excel in any application.

Detailed Photos