Versatile Forging Machine Parts for Diverse Industrial Applications

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory stands tall as a beacon of innovation and excellence, serving as the esteemed frontrunner of Cangzhou Metallic Crafts Co., Ltd. Nestled in the thriving industrial heartland of Botou, in the prestigious Hebei Province of China, our strategic location is just a short 200-kilometer journey from the bustling metropolis of Beijing. With an illustrious legacy that spans over three decades, we have masterfully crafted a remarkable reputation as pioneers in the custom forging industry. Our exceptional craftsmanship and unwavering commitment to excellence are celebrated far and wide. Our dedication goes beyond traditional expertise; it embodies a passionate synergy of groundbreaking techniques and cutting-edge machinery. This ensures our production processes remain at the forefront of innovation. This steadfast pursuit of advancement enables us to consistently exceed market expectations, delivering unmatched satisfaction and extraordinary excellence to our valued clients.

A GUIDE TO FORGING PARTS

Forging stands as a timeless craft, beautifully intertwining the rich tapestry of historical artistry with the cutting-edge advancements in modern metalworking, highlighting its enduring significance. At the heart of this art is the transformative journey of raw metal, meticulously preserving its intrinsic strength. Our master artisans employ advanced techniques-hammering, rolling, and pressing-to sculpt materials with unparalleled precision and artistry. This sophisticated process, fueled by intense heat, reveals a diverse spectrum of forging techniques, each offering unique benefits and applications, showcasing the breathtaking potential of metal transformation.

In the grand spectrum of metalworking, forging emerges as the preeminent method for crafting components that exemplify extraordinary physical attributes, unmatched tensile strength, and remarkable cost-efficiency. The secret to these exceptional results lies in the meticulous management of the metal's grain structure. By skillfully bypassing the melting phase, this method harnesses a symphony of percussive and compressive forces to seamlessly align the grain structure with the product's design. This careful approach yields components with significantly enhanced strength compared to those created through traditional machining or casting.

Botou Casting Machinery Processing Co., Ltd extends a warm invitation to explore the unparalleled advantages of forging. We cater to a vast spectrum of industries with our comprehensive collection of bespoke forging services, expertly tailored to meet a wide range of application requirements, ensuring precision and excellence in every endeavor.

AN IN-DEPTH EXPEDITION THROUGH THE FORGING PROCESS: REVEALING THE ENIGMAS

Within the vast domain of forging, a myriad of specialized subtypes flourish, each defined by intricate process complexities. Despite this diversity, the majority of forging operations adhere to a fundamental sequence of steps that consistently lead to victorious results, ensuring consistency and superior quality.

• The triumph of forging lies in the expertly crafted dies that mold and compress metal into precise shapes. Selecting the appropriate tooling is critical for achieving the desired results. Custom die designs are frequently essential to meet rigorous specifications, especially in large-scale production settings where multiple dies synchronize tasks such as flattening, forming, and cutting with precision and accuracy.
• Following meticulous strategizing and precise tool creation, the metamorphosis in metalworking commences. The process begins with the workpiece, or billet, being cut to precise dimensions and then heated to the optimal temperature required for effective molding and shaping, setting the stage for transformative artistry.
• At this pivotal stage, forging techniques can vary immensely. Depending on the chosen methodology, the heated billet might be positioned between dies or inserted into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at ambient temperature and is shaped using manual hammering techniques to sculpt the desired form, showcasing the artful versatility and adaptability of forging.
• To secure optimal outcomes, certain finishing touches might be necessary. For example, some dies produce excess material known as flashing, which must be diligently trimmed to ensure an immaculate final product, epitomizing the perfection and precision of the forging process.

COLD FORGING VS HOT FORGING

 

Forging, a timeless art that masterfully marries ancient tradition with the pinnacle of modern innovation, unfolds through two distinguished methodologies: hot forging and cold forging. These advanced techniques transform raw metal into durable, high-quality masterpieces, representing the epitome of precision and artistry in the world of metal craftsmanship.

Hot forging is a meticulously controlled process where metal is heated to extraordinary temperatures, surpassing its recrystallization point and reaching up to an astounding 2,300 degrees Fahrenheit. This technique is renowned for its remarkable energy efficiency in metal shaping due to reduced yield strength and enhanced ductility. Furthermore, it meticulously eradicates chemical inconsistencies, ensuring a consistently uniform metal composition throughout the entire forged creation.

Cold forging, on the other hand, expertly manipulates metals at or slightly above room temperature, challenging their strength and resilience. While robust metals like high-carbon steel may endure, cold forging is lauded for its unrivaled precision, attaining extraordinary dimensional accuracy and uniformity, coupled with an exquisite surface finish. This versatile method includes bending, extruding, cold drawing, and cold heading, utilizing cutting-edge machinery and sometimes necessitating intermediate annealing.



ADVANTAGES

• Preservation of the metal's natural grain structure significantly enhances the structural integrity of the final product.
• Retention of the metal's inherent strength ensures products remain resilient, durable, and timeless.
• Complete elimination of flaws, inclusions, and porosity results in impeccably crafted, flawless products that are a testament to superior craftsmanship.
• Relatively low production costs make it an attractive, cost-effective solution for manufacturers, offering economic efficiency without compromising on quality.
• Unmatched production efficiency and yield optimize operational productivity, maximizing resource utilization and ensuring a superior return on investment for manufacturers.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands at the forefront of innovation and expertise in the industry, known for crafting exceptional hot forging components. Our precision-engineered creations cater to a wide array of sectors, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, and submarine industries, among others. These products exemplify our commitment to excellence, blending aesthetic appeal with superior functionality.

Hot forging is renowned as a premier technique in metal manufacturing for producing strong and durable components. We excel in this area, crafting pieces from lightweight grams to substantial hundreds of kilograms. For parts requiring a flawless finish, we offer a range of secondary operations such as precision machining and advanced surface finishing. This meticulous care ensures each product not only meets but surpasses the highest standards of quality and performance.

 

What Is Hot Forging?

Hot forging is a transformative process where metal is heated above its recrystallization point. This advanced technique reduces flow stress and energy use, significantly increasing production efficiency. By easing metal shaping and lowering fracture risks, it is a vital method in modern metalworking.

Iron and its alloys are primarily hot forged due to two key reasons: Firstly, these robust materials like steel and iron resist shaping with work hardening. Secondly, hot forging offers economic benefits by facilitating post-forging heat treatments that enhance strength without relying on cold working alone.

The customary temperature ranges for hot forging are as follows: Aluminum (Al) Alloys are forged at 360°C to 520°C; Copper (Cu) Alloys require 700°C to 800°C; Steel is expertly forged up to 1,150°C.

 

 

 

How are Hot Forgings Made?

In hot forging, metals are heated above their recrystallization points to avoid strain hardening. Once heated, the metal is deformed and shaped in molds, which may also be heated as needed. This high-temperature process allows for creating more complex shapes than cold forging, improving pliability and formability.

For superalloys, which are less malleable, isothermal forging is employed to prevent oxidation. This advanced thermal process, known as hot forging, keeps the workpiece at the optimal temperature throughout, ensuring superior quality and integrity.

Maintaining the workpiece's temperature is achieved by heating the mold to a temperature close to that of the workpiece. This prevents cooling at the mold interface, optimizing metal flow and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts heightened ductility, allowing metals to be shaped with ease and flexibility.
• Complex shapes: This process allows for crafting intricate shapes that other methods cannot achieve, expanding design possibilities.
• High precision: Achieve exceptional precision in dimensions and surface finishes, consistently meeting stringent standards.
• Cost benefit: Benefit from reduced production costs and enhanced material utilization, making hot forging a cost-effective manufacturing choice.
• Enhanced stiffness: This process strengthens materials, providing greater stiffness and durability for long-lasting performance.
• Size: Our product offerings range from compact 1-inch parts to substantial 30-inch components. We cater to diverse needs with solutions tailored to your specific requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, ascend to the pinnacle of precision engineering. Our sophisticated machining services are meticulously orchestrated to deliver a symphony of accuracy and professionalism that are second to none. Each creation is crafted not only to meet but to transcend the stringent benchmarks of contemporary industry standards. With a cadre of highly skilled professionals at your disposal, your projects are destined for excellence, embodying the pinnacle of superior quality and precision craftsmanship.
• Punching, Drilling, Tapping, Bending, Milling: Uncover our extensive array of premium services, precisely designed to address every nuance of your manufacturing needs. Whether you require expert punching, precise drilling, meticulous tapping, seamless bending, or intricate milling, our offerings are engineered to adeptly manage both complex and straightforward projects with exceptional skill and dependability. Trust in us for unparalleled success in your project, and witness your vision seamlessly transform into reality with extraordinary craftsmanship.
• Painting, Anodizing, Black Oxide, Powder Coating: Amplify the aesthetic allure and structural resilience of your products with our all-encompassing suite of surface treatment solutions. From expert painting to superior anodizing, enduring black oxide, and durable powder coating, we dedicate ourselves to elevating not only the visual charm but also the structural integrity of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly enhance your product's performance and visual impact, ensuring your components make a lasting impression.
• Heat Treatment: Elevate the performance and durability of your components with our state-of-the-art heat treatment technologies, specifically crafted to augment strength, toughness, and wear resistance. These innovative processes are designed to extend the lifespan and functionality of your products, guaranteeing exceptional performance in any application. Discover unmatched reliability and efficiency with the revolutionary solutions from Botou Casting Machinery Processing Co., Ltd, where excellence is engineered into every element.

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