Custom Heavy-Duty for Quality Precision Metal Forging

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 025142554563
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• Dfxgh: Dfgxhbdfg
• Fghdf: Dfghdfgh
• Dfghdfg: Dfgh
• Dfghfdgh: Dfghdfgh
• Sdfghfsg: Sdfgrsth
• Ertywrt: Tyjdfgh
• Asergadg: Dtrtyhdrht
• Aewrtdafg: Rthyrth
• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory stands as a beacon of innovation and quality, proudly known as the distinguished ancestor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrial heart of Botou within Hebei Province, China, our company enjoys a strategic location just 200 kilometers from the bustling metropolis of Beijing. With a legacy spanning over three decades, we have carved a niche as leaders in the custom forging industry, renowned for our extraordinary craftsmanship and dedication to excellence. Our commitment goes beyond simply acquiring expertise; we passionately blend cutting-edge techniques with state-of-the-art machinery, ensuring our production processes are at the forefront of innovation. Our relentless pursuit of progress enables us to consistently exceed market expectations, delivering impeccable satisfaction and unmatched excellence to our valued clients.

A GUIDE TO FORGING PARTS

Forging is a timeless craft, gracefully bridging the historical with the modern in metalworking, and its indispensable importance is evident. At its heart, forging artistically metamorphoses raw metal while preserving its inherent strength. Highly skilled artisans employ cutting-edge techniques like hammering, rolling, and pressing to meticulously mold materials. This intricate process, driven by searing heat, allows for the artful manipulation of metal, showcasing a spectacular variety of forging methods, each offering its own unique benefits.

In the realm of metalworking, forging is distinguished as the premier method for crafting components with extraordinary physical properties, characterized by unmatched tensile strength and remarkable cost-efficiency. The secret to these superior results lies in the masterful control of the metal's grain structure. By eliminating the melting phase, a combination of percussive and compressive forces guides the grain structure, aligning it perfectly with the envisioned design of the final product. This meticulous process yields components that exhibit significantly enhanced strength compared to those produced through machining or casting.

Botou Casting Machinery Processing Co., Ltd warmly invites you to experience the unparalleled advantages of forging firsthand. We proudly support a diverse array of industries with our comprehensive range of expert forging services, thoughtfully tailored to fulfill an extensive variety of application needs.

A COMPREHENSIVE JOURNEY THROUGH THE FORGING PROCESS: REVEALING THE SECRETS

Within the expansive domain of forging, an array of specialized subtypes flourish, each defined by intricate procedural nuances. However, most forging endeavors adhere to a fundamental sequence of steps, ensuring successful and consistent results.

• The success of forging relies on meticulously engineered dies that mold and compress metal into precise shapes. Selecting the appropriate toolset is critical to achieving the desired results. Custom die designs are frequently required to meet stringent specifications, especially in large-scale production, where multiple dies precisely coordinate operations such as flattening, forming, and cutting.
• Following detailed planning and precision toolmaking, the transformative journey of metalworking commences. Initially, the workpiece, or billet, is cut to precise measurements and then heated to the optimal temperature necessary for effective shaping.
• At this pivotal stage, forging techniques can differ significantly. Depending on the chosen method, the heated billet may be placed between dies or inserted into a predesigned cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is shaped through manual hammering techniques to achieve the desired form.
• For optimal results, certain finishing refinements may be necessary. For instance, some dies produce excess material known as flashing, which must be accurately trimmed to ensure a perfect final product.

COLD FORGING VS HOT FORGING

 

Forging, a time-honored craft continuously enhanced, branches into two distinguished techniques: hot forging and cold forging. Each of these sophisticated processes expertly metamorphoses raw metals into robust, top-tier artifacts, embodying the zenith of precision and artisan skill.

Hot forging entails the artful heating of metal to temperatures surpassing its recrystallization threshold, reaching an intense 2,300 degrees Fahrenheit. This technique is lauded for its exceptional energy efficiency in metal shaping, facilitated by the reduced yield strength and enhanced ductility it provides. Additionally, hot forging eradicates chemical inconsistencies, ensuring a uniformly consistent metal composition throughout every inch of the forged creation.

Cold forging, in contrast, adeptly reshapes metals at room temperature or slightly elevated conditions, challenging their strength and resilience. Although tougher materials like high-carbon steel might present resistance, cold forging is celebrated for its unparalleled precision, delivering remarkable dimensional fidelity, consistency, and an exquisite finish. This adaptable technique encompasses bending, extruding, cold drawing, and cold heading, necessitating sophisticated machinery and, at times, intermediate annealing processes.



ADVANTAGES

• Retention of the metal's inherent grain flow significantly enhances the structural integrity of the final creation.
• Conservation of the metal's natural strength ensures robust, long-lasting products that stand the test of time.
• Complete elimination of defects, inclusions, and porosity, culminating in flawlessly crafted products.
• Relatively low production expenses make it an economically viable and attractive choice for manufacturers.
• Exceptional production efficiency and high yield, optimizing both operational productivity and resource utilization.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, proudly leads the field of innovation, earning a celebrated reputation for crafting extraordinary hot forging parts and components. These meticulously precision-engineered products serve a vast and diverse array of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and beyond. Each of our exceptional products encapsulates our unwavering dedication to unparalleled excellence in both design and functionality.

Hot forging is hailed as a premier method for producing the toughest and most durable components in the metal manufacturing industry. Our extensive capabilities range from crafting lightweight parts weighing mere grams to fabricating substantial components that weigh hundreds of kilograms. Our offerings include an array of secondary operations, ensuring exquisite surface finishes through precision machining and advanced surface finishing techniques. This meticulous attention to detail ensures every piece not only meets but exceeds the pinnacle of quality and performance.

 

What Is Hot Forging?

Hot forging is a state-of-the-art process that involves heating metal beyond its recrystallization point. This advanced process reduces flow stress and energy consumption, allowing for significantly faster production rates and simplifying metal shaping. It drastically minimizes fracture risks during the manufacturing process, making it an invaluable and essential method in modern metalworking.

Iron and its alloys are predominantly hot forged for key reasons: Firstly, as work hardening advances, robust materials like steel and iron become increasingly resistant to shaping. Secondly, hot forging these powerful metals proves cost-effective, paving the way for heat treatments that enhance strength without solely relying on cold working techniques.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal undergoes plastic deformation and is expertly shaped in molds that may also be heated when required. This high-temperature condition allows for the creation of intricate and complex shapes, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also recognized as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is expertly achieved by heating the mold to a temperature close to or slightly below that of the workpiece. This prevents cooling at mold interfaces, optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with superior ductility, facilitating their more effortless manipulation into desired shapes and forms.
• Complex shapes: The process supports the creation of intricate and complex shapes that may be unachievable through other forging methods, thus broadening design possibilities.
• High precision: Achieve outstanding precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met with precision.
• Cost benefit: Enjoy reduced production costs and improved material utilization, establishing hot forging as a financially intelligent and savvy choice for manufacturing needs.
• Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to finished products, thereby ensuring long-lasting performance and reliability.
• Size: Our versatile product offerings span from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
• 448993f0

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, experience the zenith of precision engineering. Our top-tier machining services are expertly crafted to deliver unmatched accuracy and exceptional professionalism. Each component is precisely manufactured to meet and surpass the stringent demands of today's industry benchmarks. With a team of experienced professionals dedicated to excellence, we ensure that your projects achieve the utmost perfection, embodying supreme quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Explore our comprehensive suite of elite services designed to satisfy every dimension of your manufacturing requirements. Whether it involves expert punching, precise drilling, meticulous tapping, seamless bending, or intricate milling, our solutions are engineered to handle both complex and straightforward tasks with unparalleled excellence and dependability. Rely on us for your project's success and watch your vision come to life seamlessly.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate both the visual appeal and structural durability of your products with our extensive range of surface treatment solutions. From expert painting to superior anodizing, resilient black oxide, and durable powder coating, we enhance not only the aesthetic allure but also the structural integrity of your components. Trust Botou Casting Machinery Processing Co., Ltd to significantly boost your product's performance and overall attraction.
• Heat Treatment: Elevate the capability of your components with our advanced heat treatment techniques, meticulously developed to strengthen and enhance toughness and wear resistance. Our state-of-the-art processes are designed to extend the lifespan and functionality of your products, ensuring they meet and exceed any application requirements. Experience the pinnacle of reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's groundbreaking solutions.

Detailed Photos