Precision Hot Forging Services by Quality Metal Forging Manufacturers

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Factory stands as a beacon of innovation and quality, proudly known as the distinguished ancestor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrial heart of Botou within Hebei Province, China, our company enjoys a strategic location just 200 kilometers from the bustling metropolis of Beijing. With a legacy spanning over three decades, our reputation as leaders in the custom forging industry is fortified by our extraordinary craftsmanship and unwavering dedication to excellence. At Botou Casting Machinery Factory, we don't merely acquire expertise; we passionately blend cutting-edge techniques with state-of-the-art machinery, ensuring our production processes set the standard in innovation. Our relentless pursuit of progress consistently enables us to exceed market expectations, delivering impeccable satisfaction and unmatched excellence to our valued clients, establishing us as an industry leader.

A GUIDE TO FORGING PARTS

Forging, an esteemed craft with rich historical roots, artfully marries with modern metalworking, highlighting its critical importance. At its core, forging elegantly reshapes raw metal without compromising its robust integrity. Highly skilled artisans wield advanced techniques such as hammering, rolling, and pressing to expertly sculpt materials. Powered by intense heat, this elaborate process allows for the precise manipulation of metal, revealing a fascinating spectrum of forging methods, each with distinct advantages.

In the illustrious field of metalworking, forging sets itself apart from casting and other methods as the quintessential approach for crafting components with exceptional physical attributes, marked by unmatched tensile strength and outstanding cost-effectiveness. This superiority derives from the precise control over the metal's grain structure. Forging uniquely circumvents melting the metal, instead utilizing a strategic blend of percussive and compressive forces to meticulously guide the grain structure, aligning it perfectly with the final product's design. This careful process results in components with significantly enhanced strength compared to those created through machining or casting.

Botou Casting Machinery Processing Co., Ltd extends a warm invitation to discover the extraordinary benefits of forging firsthand. We serve a wide range of industries with our comprehensive array of expert forging services, meticulously crafted to meet diverse application needs with precision.

AN IMMERSIVE JOURNEY INTO THE FORGING PROCESS: DISCOVERING THE INTRICACIES

The vast world of forging encompasses a multitude of specialized subtypes, each characterized by intricate process nuances. Despite this diversity, most forging operations follow a core series of steps that ensure successful and consistent results.

• The triumph of forging is fundamentally tied to the meticulously engineered dies that mold and compress metal into precise shapes. Selecting the appropriate toolset is imperative for achieving desired outcomes. Custom die designs are frequently essential to satisfy stringent specifications, particularly in large-scale production runs where multiple dies must seamlessly coordinate tasks such as flattening, forming, and cutting.
• With thorough planning and precision toolmaking completed, the transformation in metalworking begins. Initially, the workpiece, or billet, is cut to exact dimensions and then heated to the specific temperature required for effective molding.
• At this crucial juncture, forging techniques may vary widely. Depending on the chosen method, the heated billet may be positioned between dies or placed within a preformed cavity for compression. In contrast, during cold forging, the billet maintains room temperature and is shaped through manual hammering techniques to achieve the desired form.
• To attain the finest results, certain finishing touches may be essential. For instance, some dies produce surplus material known as flashing, which must be carefully trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, a timeless art honed through centuries, is divided into two distinguished methodologies: hot forging and cold forging. Both techniques skillfully metamorphose raw metals into enduring, high-caliber creations, epitomizing the pinnacle of precision engineering and artisanal craftsmanship.

Hot forging elegantly involves heating metal beyond its recrystallization point, achieving temperatures as scorching as 2,300 degrees Fahrenheit. This method is renowned for its remarkable energy efficiency in molding metals, attributed to the reduced yield strength and enhanced ductility. Moreover, it skillfully eliminates any chemical inconsistencies, ensuring a uniformly consistent metal composition throughout the forged masterpiece.

Cold forging, conversely, expertly reshapes metal at room temperature or slightly above, testing the material's endurance and robustness. Although more rigid metals, such as high-carbon steel, may pose challenges, cold forging is acclaimed for its unmatched precision, delivering astonishing dimensional accuracy, uniformity, and a refined surface finish. This adaptable process includes bending, extruding, cold drawing, and cold heading, requiring advanced machinery and occasionally intermediate annealing.



ADVANTAGES

• Preservation of the metal's natural grain flow, significantly elevating the structural integrity and strength of the final product.
• Conservation of the metal's innate strength, ensuring robust, long-lasting products that withstand the test of time.
• Seamless removal of defects, inclusions, and porosity, resulting in impeccably crafted and flawless products.
• Relatively low production costs, offering a highly cost-effective and appealing choice for manufacturers.
• Exceptional production efficiency and yield, optimizing operational output and resource utilization for superior performance.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands at the forefront of cutting-edge innovation, renowned for crafting exceptional hot forging parts and components. These meticulously precision-engineered marvels serve an incredibly diverse spectrum of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and more. Every one of our exceptional products embodies our steadfast commitment to unmatched excellence in both design sophistication and functional prowess.

Hot forging is heralded as a premier method for crafting some of the toughest and most resilient components within the metal manufacturing industry. Our far-reaching capabilities encompass creating lightweight parts weighing just a few grams to fabricating substantial components reaching hundreds of kilograms. For components demanding exquisite surface finishes, we offer an extensive suite of secondary operations, including precision machining and advanced surface finishing techniques. This meticulous craftsmanship ensures each piece not only meets but surpasses the highest echelons of quality and performance.

 

What Is Hot Forging?

Hot forging is an advanced, state-of-the-art process that involves heating metal beyond its recrystallization point. This high-tech process reduces flow stress and energy consumption, allowing for significantly accelerated production rates. It streamlines metal shaping and drastically mitigates fracture risks throughout the manufacturing process, establishing it as an invaluable and essential method in contemporary metalworking.

Iron and its alloys are predominantly hot forged for two key reasons: Firstly, as work hardening progresses, these robust materials, such as steel and iron, become increasingly resistant to shaping. Secondly, hot forging these strong metals proves cost-effective, facilitating subsequent heat treatment processes that bolster strength without relying solely on cold working techniques.

The typical temperature ranges for hot forging are as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are expertly heated beyond their recrystallization points to inhibit strain hardening during deformation. Once heated, the metal is plastically deformed and precisely shaped in molds that may also be heated when needed. This high-temperature environment enables the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are naturally less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also known as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is expertly achieved by heating the mold to a temperature that is close to or slightly below that of the workpiece. This eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with superior ductility, facilitating their effortless manipulation into desired shapes and forms.
• Complex shapes: The process enables the creation of intricate and complex shapes that may be unattainable through other forging methods, thus expanding design possibilities.
• High precision: Achieve exceptional precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met with sharp precision.
• Cost benefit: Experience reduced production costs and improved material utilization, positioning hot forging as a financially intelligent and savvy choice for manufacturing needs.
• Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to finished products, thereby ensuring long-lasting performance and reliability.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: Discover the ultimate in precision engineering excellence with Botou Casting Machinery Processing Co., Ltd. Our modern and sophisticated machining services are crafted with an unwavering commitment to accuracy and professionalism, setting a benchmark in precision engineering. Each product is meticulously manufactured to exceed the rigorous demands of today's industry standards. With a team of seasoned industry experts, we guarantee your projects achieve unparalleled excellence, embodying the pinnacle of quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Experience a world-class array of comprehensive services designed explicitly to meet every manufacturing challenge. Whether it's expert punching, precision drilling, meticulous tapping, seamless bending, or intricate milling, our offerings are crafted to handle even the most complex tasks with superb finesse and unwavering reliability. Depend on us to turn your project into a triumphant reality, transforming your vision into a tangible masterpiece.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate both the aesthetic charm and structural endurance of your products with our extensive surface treatment options. From expert painting to top-notch anodizing, durable black oxide, and lasting powder coating, we are committed to enhancing not just the look but also the structural robustness of your components. Trust Botou Casting Machinery Processing Co., Ltd to significantly elevate your product's performance and aesthetic appeal.
• Heat Treatment: Amplify the performance of your components with our cutting-edge heat treatment techniques, meticulously designed to enhance strength, durability, and wear resistance. Our advanced processes are engineered to extend the lifespan and functionality of your products, ensuring they not only meet but exceed expectations in any application. Uncover the ultimate in reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's revolutionary solutions.

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