Durable Forging Tools for Premium Quality Precision Metal Crafting

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory emerges as a beacon of innovation and quality, proudly hailed as the esteemed ancestor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the vibrant industrial landscape of Botou within Hebei Province, China, our company enjoys an enviable strategic location, merely 200 kilometers from the bustling metropolis of Beijing. With a rich legacy that spans over three dynamic decades, we have firmly established ourselves as frontrunners in the custom forging sector, renowned for our exceptional craftsmanship and unwavering commitment to excellence. Our dedication transcends the mere acquisition of expertise; we passionately integrate cutting-edge techniques with state-of-the-art machinery, ensuring that our production processes remain at the pinnacle of innovation. This relentless pursuit of advancement enables us to consistently surpass market expectations, delivering unparalleled satisfaction and unmatched excellence to our cherished clients.

A GUIDE TO FORGING PARTS

Forging beautifully bridges the gap between historical craftsmanship and contemporary metalworking, showcasing its vital role across eras. At its essence, forging skillfully reshapes raw metal while preserving its robust integrity. Skilled artisans employ advanced methods like hammering, rolling, and pressing to shape materials with precision. This intricate process, energized by intense heat, allows for the expert manipulation of metal, offering a magnificent spectrum of forging techniques, each with unique advantages.

Forging, compared to casting and other metalworking processes, emerges as the superior choice for producing components with extraordinary physical properties, characterized by unparalleled tensile strength and exceptional cost efficiency. The secret to these superior results lies in the adept management of the metal's grain structure. By circumventing melting, a harmonious combination of percussive and compressive forces is employed to guide the grain structure, aligning it perfectly with the final product's design. This meticulous process produces components with significantly enhanced strength, surpassing those that are merely machined or cast.

Botou Casting Machinery Processing Co., Ltd warmly invites you to explore the unparalleled advantages of forging. We cater to a diverse array of industries with our comprehensive suite of expert forging services, meticulously tailored to accommodate a wide spectrum of application requirements.

AN IN-DEPTH EXPLORATION OF THE FORGING PROCESS: UNVEILING THE SECRETS

Within the expansive domain of forging, numerous specialized subtypes are present, each distinguished by detailed process intricacies. Nevertheless, most forging activities adhere to a fundamental sequence of steps that guarantee successful results.

• The success of forging hinges on precisely engineered dies that shape and compress metal into specific forms. Selecting the appropriate toolset is crucial for achieving the intended result. Custom die designs are often required to meet precise specifications, especially in large-scale production runs where multiple dies meticulously coordinate tasks such as flattening, forming, and cutting.
• Following meticulous planning and precision toolmaking, the transformation of metalworking begins. Initially, the workpiece, or billet, is cut to exact dimensions and subsequently heated to the precise temperature necessary for effective shaping.
• At this pivotal juncture, forging techniques can vary significantly. Depending on the selected method, the heated billet may be placed between dies or into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is shaped through manual hammering techniques to achieve the desired form.
• To achieve optimal results, certain finishing touches may be necessary. For example, some dies produce excess material known as flashing, which must be meticulously trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, an age-old art perpetually perfected, divides into two distinguished techniques: hot forging and cold forging. Each method masterfully metamorphoses raw metals into robust, high-caliber items, exemplifying the zenith of precision workmanship.

Hot forging involves meticulously heating metal to temperatures surpassing its recrystallization threshold, reaching an intense 2,300 degrees Fahrenheit. This technique is celebrated for its exceptional energy efficiency in metal molding, due to reduced yield strength and enhanced ductility. Furthermore, it proficiently eradicates chemical inconsistencies, ensuring a consistently uniform metal composition throughout the entire crafted piece.

Cold forging, on the other hand, adeptly reshapes metals at ambient temperatures or slightly elevated, pushing their strength and resilience. While robust metals like high-carbon steel may present resistance, cold forging is esteemed for its unparalleled precision, attaining excellent dimensional accuracy, uniformity, and an exceptional surface finish. This adaptable technique encompasses bending, extruding, cold drawing, and cold heading, necessitating advanced machinery and at times, intermittent annealing.



ADVANTAGES

• Preservation of the metal's innate grain flow, significantly enhancing the structural integrity of the finished product.
• Retention of the metal's inherent strength, ensuring durable, enduring products that withstand the test of time.
• Thorough elimination of defects, inclusions, and porosity, resulting in impeccably crafted products.
• Relatively low production costs, rendering it a cost-efficient and appealing option for manufacturers.
• Remarkable production efficiency and output, maximizing operational productivity and resource utilization.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands proudly at the vanguard of technological innovation, being revered for our impeccable production of outstanding hot forging parts and components. These precision-crafted products serve a broad spectrum of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, and submarine sectors, among others. Each product we deliver reflects our steadfast commitment to extraordinary excellence in both design and functionality.

Hot forging is widely celebrated as an exceptional method for crafting some of the most robust and sturdy components in the metal manufacturing arena. Our extensive capabilities encompass the creation of lightweight parts weighing mere grams to crafting massive components weighing hundreds of kilograms. For parts demanding exquisite surface finishes, we offer a wide range of secondary operations, including precision machining and sophisticated surface finishing techniques. This meticulous attention to detail ensures each piece not only meets but surpasses the zenith of quality and performance.

 

What Is Hot Forging?

Hot forging is an advanced, cutting-edge process involving the heating of metal beyond its recrystallization point. This sophisticated method reduces flow stress and energy consumption, enabling significantly faster production rates. It simplifies metal shaping and drastically mitigates fracture risks during manufacturing, establishing itself as an invaluable and essential technique in modern metalworking.

Iron and its alloys are predominantly hot forged for two principal reasons: Firstly, as work hardening progresses, these sturdy materials, such as steel and iron, become increasingly resistant to shaping. Secondly, hot forging these durable metals proves cost-effective, facilitating subsequent heat treatment processes that enhance strength without solely relying on cold working techniques.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are expertly heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and skillfully shaped in molds that may also be heated as needed. This high-temperature state allows for the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are applied to prevent oxidation. Also known as hot forging, this advanced thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is skillfully achieved by heating the mold to a temperature that is close to or slightly below that of the workpiece. This eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with exceptional ductility, allowing for more effortless manipulation into desired shapes and forms.
• Complex shapes: This process supports the creation of intricate and complex shapes that may be unachievable through other forging methods, thus expanding design possibilities.
• High precision: Achieve remarkable precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met with accuracy.
• Cost benefit: Experience reduced production costs and improved material utilization, making hot forging a financially savvy and intelligent manufacturing choice.
• Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to finished products, thus ensuring long-lasting performance and reliability.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: Discover the essence of precision engineering at Botou Casting Machinery Processing Co., Ltd. Our exquisite machining services are meticulously crafted to ensure supreme accuracy and unrivaled professionalism. Every component is engineered to not just satisfy but surpass the stringent criteria of contemporary industry standards. With a cadre of experienced professionals dedicated to your success, we promise that your projects will achieve perfection, embodying the ultimate in quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Explore our comprehensive suite of elite services meticulously designed to cater to every facet of your manufacturing requirements. With expertly delivered punching, precise drilling, careful tapping, seamless bending, and intricate milling, our solutions are tailored to handle both complex and straightforward projects with unparalleled excellence and trustworthiness. Rely on us to bring your vision to life with precision.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform the visual appeal and structural integrity of your products with our wide range of surface treatment options. From expert painting to top-tier anodizing, robust black oxide, and long-lasting powder coating, we are dedicated to augmenting not only the aesthetic allure but also the durability of your components. Trust Botou Casting Machinery Processing Co., Ltd to significantly enhance your product's quality and attractiveness.
• Heat Treatment: Boost the performance of your components through our sophisticated heat treatment techniques, carefully designed to increase strength, toughness, and resistance to wear. Our state-of-the-art processes are tailored to prolong the lifespan and enhance the functionality of your products, ensuring they excel in any environment. Experience unmatched reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's cutting-edge solutions.

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