Painted Iron Sand Casting Components with Custom Logo and Drawing Formats

• Customization: Available
• Processing Object: Metal
• Molding Style: Casting
• Model NO.: C003
• Molding Technics: Gravity Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: BS
• Drawing Format: Pdf, CAD, STP, Dwg...
• Logo: Available
• MOQ: 1 PCS
• Delivery Time: 30 Days
• Size: Customized
• Drawing: We Can Design
• Shipping Way: Express, Sea, Air
• Transport Package: Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year

Product Description

Company Profile

Botou Casting Machinery Processing Co., Ltd, the illustrious successor of "Cangzhou Metallic Crafts Co., Ltd." Founded in 2008, Botou Casting Machinery Processing Co., Ltd has ascended to prominence as a distinguished leader in the dynamic world of Casting, Forging, and Stamping. We cater to a vast array of industries on a global scale. Celebrated for our unwavering commitment to timely delivery and competitive pricing, we specialize in crafting forging parts with unmatched precision utilizing the closed die method. Every component undergoes a meticulous inspection and rigorous testing process, upholding the pinnacle of quality standards. As a premier manufacturer and exporter, we excel in the realm of Hot Forging, masterfully employing both open die and closed die techniques, alongside Cold Forging prowess. Our extensive expertise spans across a diverse array of forging components, which are vital to the operations of industries such as mining, construction, automotive, and oil & gas, among others.

ADVANTAGE

In a bold move to redefine industry standards and fortify our technological prowess, Botou Casting Machinery Processing Co., Ltd is ambitiously integrating cutting-edge automated forging equipment into its operations. This forward-thinking approach revolutionizes various phases of the forging process, dramatically minimizing dependency on manual labor. By embracing this innovation, our factory achieves seamless data recording, comprehensive analysis, and swift processing of production data. The outcome? A trailblazing production line that sets new benchmarks with its outstanding efficiency, remarkable adaptability, and pioneering advancements in manufacturing.

Product Description

As masters in the art of metal fabrication, Botou Casting Machinery Processing Co., Ltd elevates the manufacturing of iron, aluminum, steel, and brass to unparalleled heights. Our exceptional craftsmanship enables us to create superior-grade components that are meticulously tailored to align with your precise requirements, ensuring optimal performance and satisfaction.

Our production prowess at Botou Casting Machinery Processing Co., Ltd encompasses a wide array of metal materials, including iron, aluminum, steel, and brass, executed with unmatched precision and skill. Our unwavering commitment to quality guarantees that you receive top-tier products, perfectly customized to suit your distinct applications, making us your trusted partner in excellence.

Iron Casting Washer Features and Applications
Iron casting washers stand as vital components across a multitude of industries, renowned for their exceptional durability and formidable strength. This in-depth exploration reveals the outstanding characteristics, varied applications, and numerous advantages of iron casting washers. Whether you are a seasoned manufacturing expert or a curious learner, this detailed guide provides essential knowledge on why iron casting washers are integral to countless applications. Embark with us on an insightful journey into the dynamic realm of iron casting washers and their indispensable contribution to contemporary industry.
1. Introduction to Iron Casting Washers Iron casting washers are precisely engineered metal components, crafted through the sophisticated process of iron casting. This forward-thinking technique involves the artful pouring of molten iron into expertly crafted molds, allowing it to solidify into a robust structure. The resulting washer is not only highly durable but also designed to withstand substantial loads and withstand extreme environments. Widely utilized across automotive, construction, and machinery sectors, these washers offer unparalleled reliability and versatility, making them the go-to choice for a wide range of applications.
2. Features of Iron Casting Washers 2.1 High Strength: Iron casting washers deliver remarkable strength, perfectly suited for applications demanding significant load-bearing capacities. They can withstand tremendous pressures, providing steadfast support in challenging situations. 2.2 Durability: Constructed of solid iron, these washers exhibit outstanding durability. They resist corrosion, wear, and tear, ensuring a significantly extended lifespan even in the most arduous conditions. 2.3 Heat Resistance: Revered for their excellent heat resistance, iron casting washers are ideal for high-temperature settings. They uphold their structural integrity under extreme heat, ensuring consistent performance. 2.4 Versatility: Offered in a variety of sizes, shapes, and configurations, these washers adapt easily to diverse applications. From automotive assemblies to industrial machinery, they are customized to meet specific requirements with unparalleled precision.
3. Applications of Iron Casting Washers 3.1 Automotive Industry: Extensively used in the automotive industry, iron casting washers are crucial for engine components, suspension systems, and braking systems. Their inherent strength and durability are vital for the safety and reliability of these essential automotive parts. 3.2 Construction Sector: In construction, iron casting washers are indispensable for structural applications such as bridges, buildings, and infrastructure projects, offering the support and stability necessary for large-scale constructions. 3.3 Machinery and Equipment: As key elements in machinery and equipment manufacturing, iron casting washers enhance the performance of gears, bearings, and couplings, ensuring smooth operations and minimizing downtime. 3.4 Power Generation: In power generation, iron casting washers are pivotal for various applications, maintaining the efficiency and reliability of turbines and generators. 3.5 Industrial Manufacturing: Widely used in industrial manufacturing, these washers are essential in assembly lines, conveyor systems, and heavy machinery, delivering strength and stability necessary for efficient production.
4. Benefits of Using Iron Casting Washers 4.1 Cost-Effective: Iron casting washers offer a cost-efficient solution due to their remarkable durability and minimal maintenance requirements, reducing the need for frequent replacements and lowering costs for industries. 4.2 Enhanced Safety: With their exceptional strength and dependability, iron casting washers significantly bolster safety across various applications. They endure heavy loads and extreme conditions, safeguarding the integrity of critical components. 4.3 Customizability: These washers provide extensive customization options to meet specific needs. Manufacturers can modify size, shape, and configuration to align with the unique demands of various industries and applications. 4.4 Environmental Sustainability: Being a recyclable material, iron casting washers promote environmental sustainability. Their potential for reuse minimizes waste, reducing the environmental impact of manufacturing.
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Detailed Photos

Packaging & Shipping

At Botou Casting Machinery Processing Co., Ltd, we are committed to delivering unparalleled protection for our esteemed products. Each item is meticulously encased in sturdy wooden cases, ensuring they arrive at your doorstep in immaculate condition. For our discerning clients with particular packaging preferences, we joyfully tailor our methods to align with your specific requirements, guaranteeing satisfaction at every step. accommodate them with enthusiasm. Our unwavering dedication to excellence transcends packaging, as we meticulously manage the complete process with unparalleled precision. From the initial consultation to the final shipping stages, we orchestrate a seamless experience. Anticipate your order being dispatched within a remarkable span of just 30 days. We expertly handle every facet, ensuring smooth and timely delivery to your chosen port, regardless of your global location.

FAQ

1: What information does the quotation need?

Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?

Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?

Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?

Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?

Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.

A GUIDE TO FORGING PARTS

Forging, a revered cornerstone of metalworking with ancient roots, remains a dominant force in modern manufacturing. This venerable technique sculpts metal without fully melting it, preserving its solid state. Skilled artisans use a symphony of methods including hammering, rolling, and pressing to masterfully mold the metal. Despite the plethora of forging variations, each offering distinct benefits, the quintessence of forging lies in elevating the metal to high temperatures, thus facilitating effortless transformation into desired shapes.

When measured against other metalworking processes like casting, forging shines with parts that boast unparalleled physical traits, such as remarkable tensile strength and economic efficiency. These superior qualities stem from the meticulous alteration of the metal's grain structure. Unlike melting, forging applies strategic percussive or compressive forces, skillfully directing the grain to mirror the blueprint of the final component, culminating in parts that far surpass the robustness of those crafted through conventional machining or casting.

CMC Forge skillfully harnesses these extraordinary forging advantages, offering a diverse array of expert forging services, meticulously tailored to fulfill the varied application demands of clients across multiple industries. Experience the excellence and versatility of our comprehensive forging solutions.

THE INTRICATE ART OF THE FORGING PROCESS

Forging encompasses a rich tapestry of subtypes, each with unique steps for shaping products. Nevertheless, the majority of forging processes adhere to a universally structured framework, ensuring consistency in the craft.

• Central to the forging process is the strategic use of dies to compress and sculpt metal, highlighting the critical importance of selecting optimal tools for desired shapes. Custom die design is often essential to ensure precision in the final product. For extensive production runs, this necessitates creating multiple dies for distinct tasks such as flattening, forming, and cutting, ensuring each product meets exacting standards.
• Upon finalizing meticulous planning and toolmaking, the metalworking journey commences. The initial step involves resizing the workpiece, or billet, to the perfect dimensions. It is then heated to precise temperatures, priming it for the transformative phase of forming.
• At this pivotal juncture, forging methods diverge. Depending on the chosen technique, the billet may be heated and forged between two dies or nestled in a molded cavity for compression. Alternatively, in cold forging, the craftsman manually shapes the billet at room temperature using hammers, showcasing the artistry and skill involved.
• Finally, certain meticulous finishing procedures might be necessary. For instance, some dies could produce excess material, known as flashing, that requires precise trimming to ensure a pristine, flawless finish.

APPLICATION

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.