Advanced Metal Product Manufacturers with Precision Forging Services

Product Details
Customization: Available
Processing Object: Metal
Molding Style: Forging
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  • Advanced Metal Product Manufacturers with Precision Forging Services
  • Advanced Metal Product Manufacturers with Precision Forging Services
  • Advanced Metal Product Manufacturers with Precision Forging Services
  • Advanced Metal Product Manufacturers with Precision Forging Services
  • Advanced Metal Product Manufacturers with Precision Forging Services
  • Advanced Metal Product Manufacturers with Precision Forging Services
Find Similar Products
  • Overview
  • A GUIDE TO FORGING PARTS
  • COLD FORGING VS HOT FORGING
  • HOT FORGING
  • APPLICATION
  • Detailed Photos
Overview

Basic Info.

Model NO.
0251425532
Molding Technics
Gravity Casting
Application
Agricultural Machinery Parts
Material
Steel
Heat Treatment
Normalizing
Surface Treatment
Polishing
Forging Tolerance
+/-0.5mm
Standard
AISI
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Dfgh
Dfghfdgh
Dfghdfgh
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Ertywrt
Tyjdfgh
Asergadg
Dtrtyhdrht
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Transport Package
Wooden Case
Specification
5KG
Trademark
CMC
Origin
Made in China
HS Code
7326901990
Production Capacity
50000

Packaging & Delivery

Package Size
5.00cm * 5.00cm * 5.00cm
Package Gross Weight
10.000kg

Product Description

Advanced Metal Product Manufacturers with Precision Forging ServicesAdvanced Metal Product Manufacturers with Precision Forging ServicesAdvanced Metal Product Manufacturers with Precision Forging ServicesAdvanced Metal Product Manufacturers with Precision Forging ServicesAdvanced Metal Product Manufacturers with Precision Forging ServicesAdvanced Metal Product Manufacturers with Precision Forging ServicesAdvanced Metal Product Manufacturers with Precision Forging ServicesAdvanced Metal Product Manufacturers with Precision Forging ServicesAdvanced Metal Product Manufacturers with Precision Forging ServicesAdvanced Metal Product Manufacturers with Precision Forging ServicesAdvanced Metal Product Manufacturers with Precision Forging ServicesAdvanced Metal Product Manufacturers with Precision Forging ServicesAdvanced Metal Product Manufacturers with Precision Forging ServicesAdvanced Metal Product Manufacturers with Precision Forging ServicesAdvanced Metal Product Manufacturers with Precision Forging Services

Botou Casting Machinery Factory stands as a beacon of innovation and quality, proudly known as the distinguished ancestor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrial heart of Botou within Hebei Province, China, our company enjoys a strategic location just 200 kilometers from the bustling metropolis of Beijing. With a legacy spanning over three decades, our reputation as leaders in the custom forging industry is fortified by our extraordinary craftsmanship and unwavering dedication to excellence. At Botou Casting Machinery Factory, we don't merely acquire expertise; we passionately blend cutting-edge techniques with state-of-the-art machinery, ensuring our production processes set the standard in innovation. Our relentless pursuit of progress consistently enables us to exceed market expectations, delivering impeccable satisfaction and unmatched excellence to our valued clients, establishing us as an industry leader.

A GUIDE TO FORGING PARTS

Forging, an esteemed and historic craft, skillfully intertwines with modern metalworking, highlighting its unmatched importance. At its core, forging artistically transforms raw metal, all while maintaining its robust integrity. Master artisans use state-of-the-art techniques such as hammering, rolling, and pressing to exquisitely shape materials. Powered by intense heat, this elaborate process allows adept manipulation of metal, revealing an extensive array of forging methods, each boasting its distinctive advantages.

In the vast field of metalworking, forging stands apart from casting and other techniques as the supreme method for crafting components with exceptional physical properties, marked by unmatched tensile strength and impressive cost-effectiveness. This excellence stems from meticulous management of the metal's grain structure. Unlike melting, forging applies a combination of percussive and compressive forces to guide the grain structure, ensuring perfect alignment with the design of the finished product. This precise process produces components with dramatically enhanced strength compared to those created by machining or casting.

Botou Casting Machinery Processing Co., Ltd warmly invites you to explore the unparalleled benefits of forging. Our expert forging services, comprehensive and precisely tailored, are designed to meet the diverse needs of a wide range of industries, ensuring your specific application requirements are met with excellence.

A THOROUGH JOURNEY THROUGH THE FORGING PROCESS: UNLOCKING THE SECRETS

The expansive world of forging encompasses numerous specialized subtypes, each characterized by intricate process details. However, the majority of forging operations follow a core series of steps that guarantee successful outcomes.

  • Forging success is anchored in the meticulously engineered dies that shape and mold metal into precise forms. Selecting the right toolset is essential for achieving desired results. Custom die designs are often critical to meet stringent specifications, especially in large-scale production runs where multiple dies coordinate tasks such as flattening, forming, and cutting with precision.
  • With detailed planning and precision toolmaking completed, the transformation in metalworking begins. The workpiece, or billet, is initially cut to exact dimensions and then heated to the precise temperature required for effective molding.
  • At this crucial stage, forging techniques can differ greatly. Depending on the chosen method, the heated billet may be positioned between dies or placed within a preformed cavity for compression. Alternatively, in cold forging, the billet remains at ambient temperature and is shaped manually to achieve the desired form.
  • To achieve optimal results, certain finishing touches may be required. For example, some dies produce excess material known as flashing, which must be carefully trimmed to ensure a perfect finished product.
COLD FORGING VS HOT FORGING

 

Forging, an age-old art honed through centuries, is elegantly categorized into two primary techniques: hot forging and cold forging. Each method masterfully transforms raw metals into resilient, high-quality creations, epitomizing the pinnacle of precision engineering and masterful craftsmanship.

Hot forging, a sophisticated technique, involves heating metal beyond its recrystallization point, reaching extreme temperatures up to a scorching 2,300 degrees Fahrenheit. This method is acclaimed for its remarkable energy efficiency in shaping metals, due to the reduced yield strength and superior ductility. Furthermore, it effectively eliminates any chemical irregularities, guaranteeing a uniformly consistent metal composition throughout the crafted piece.

Cold forging, in contrast, skillfully molds metal at or slightly above room temperature, challenging the material's strength and resilience. While more rigid metals, such as high-carbon steel, may pose challenges, cold forging is praised for its unmatched precision, achieving extraordinary dimensional accuracy, uniformity, and a superbly smooth surface finish. This adaptable method includes bending, extruding, cold drawing, and cold heading, requiring advanced machinery and sometimes intermediate annealing.



ADVANTAGES

  • Preservation of the metal's natural grain flow, significantly bolstering the structural integrity and strength of the final product, creating reliable and robust solutions.
  • Conservation of the metal's inherent strength, ensuring that products remain strong and durable over the long term, standing robust against the test of time.
  • Seamless elimination of defects, inclusions, and porosity, resulting in impeccably crafted products of the highest quality.
  • Relatively low production costs, presenting a highly economical and appealing option for manufacturers seeking cost-effectiveness.
  • Outstanding production efficiency and yield, enhancing operational output and resource utilization to achieve optimal performance and excellence.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, proudly occupies a leading position in innovation, renowned for crafting exceptional hot forging parts and components. These finely precision-engineered products serve a wide spectrum of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and more. Each of our outstanding products reflects our steadfast commitment to unmatched superiority in both design and functionality.

Hot forging is acclaimed as a premier technique for manufacturing some of the most robust and enduring components in the metal industry. Our broad capabilities span from producing lightweight parts weighing mere grams to constructing heavy components weighing hundreds of kilograms. For parts requiring remarkable surface finishes, we offer an extensive suite of secondary operations, including precision machining and cutting-edge surface finishing techniques. This meticulous attention to detail ensures every piece not only meets but surpasses the highest standards of quality and performance.

 

What Is Hot Forging?

Hot forging is a cutting-edge process involving heating metal beyond its recrystallization point. This advanced process reduces flow stress and energy usage, significantly accelerating production rates. It simplifies metal shaping and substantially minimizes fracture risks during manufacturing, making it an invaluable and crucial method in contemporary metalworking.

Iron and its alloys are mostly hot forged due to two key reasons: First, as work hardening advances, these tough materials, like steel and iron, become increasingly resistant to shaping. Second, hot forging these sturdy metals is cost-effective, paving the way for subsequent heat treatment processes that enhance strength without solely relying on cold working techniques.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures reaching up to 1,150°C (2,102°F).

 
 
 

How are Hot Forgings Made?

In the hot forging process, metals are thoroughly heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and skillfully shaped in molds that may also be heated when needed. This high-temperature condition allows for crafting more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are naturally less malleable, specialized techniques like isothermal forging are employed to prevent oxidation. Also known as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is expertly achieved by heating the mold to a temperature that is close to or slightly below that of the workpiece. This prevents cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

  • Increased ductility: Hot forging endows metals with enhanced ductility, facilitating their easier manipulation into desired shapes and forms.
  • Complex shapes: The process enables the creation of intricate and complex shapes that may be unachievable through other forging methods, thereby expanding design possibilities.
  • High precision: Achieve remarkable precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met with sharp precision.
  • Cost benefit: Experience reduced production costs and improved material utilization, establishing hot forging as a financially wise and savvy choice for manufacturing needs.
  • Enhanced stiffness: The process inherently strengthens materials, imparting greater stiffness and durability to finished products, thus ensuring long-lasting performance and reliability.
  • Size: Our versatile product offerings range from compact 1-inch parts to large 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material Characteristics Application
Stainless Steel Corrosion-resistant
  • Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
  • Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel Easily processed
Good mechanical properties
Low material cost
  • Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel Good mechanical properties
Low material cost
Simple thermomechanical treatment
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum A356.0 Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Nickel-Base Superalloy Oxidation resistance
Creep-rupture strength
  • Used at temperature between 1200 and 1800 F.
  • Used for structural shapes, turbine components, fittings, and valves. 
Titanium High strength
Low density
Excellent corrosion resistance
  • About 40% lighter in weight compared to steel parts.
  • Used primarily in the temperature services to 1000 F. 
  • Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.



Secondary Operations and Heat Treatment of Hot Forging We Offer

  • High Precision Machining: Experience the zenith of precision engineering with Botou Casting Machinery Processing Co., Ltd. Our state-of-the-art machining services are crafted with meticulous attention to detail, delivering unrivaled accuracy and outstanding professionalism. Every item is engineered to surpass the stringent demands of contemporary industry standards. Backed by a team of accomplished experts, we guarantee your projects achieve supreme excellence, epitomizing quality and precision at its finest.
  • Punching, Drilling, Tapping, Bending, Milling: Immerse yourself in our comprehensive suite of top-tier services, explicitly tailored to cater to every manufacturing requirement. Be it expert punching, precision drilling, meticulous tapping, seamless bending, or intricate milling, our solutions are designed to handle both complex and routine tasks with extraordinary excellence and steadfast reliability. Trust us to bring your project to fruition, transforming your vision into tangible success.
  • Painting, Anodizing, Black Oxide, Powder Coating: Amplify both the aesthetic allure and structural durability of your products with our extensive range of surface treatment solutions. From expert painting to high-quality anodizing, robust black oxide, and enduring powder coating, we are dedicated to not only enhancing visual appeal but also fortifying the structural integrity of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly enhance your product's performance and attractiveness.
  • Heat Treatment: Enhance the performance of your components with our sophisticated heat treatment techniques, precisely designed to boost strength, toughness, and wear resistance. Our advanced processes are engineered to prolong the lifespan and functionality of your products, ensuring they not only meet but excel in any application. Discover the pinnacle of reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's groundbreaking solutions.
Detailed Photos

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