Industrial-Grade Ductile Iron Casting Services - Heavy Machinery Components Foundry

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: L005
• Molding Technics: Hot Forging
• Application: Hardware
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Sand Blasting
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Size: Customized
• Other Material: Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
• Type: Forging Part
• Inspection: 100% Test
• Transport Package: Wooden Case or According to Your Demand
• Specification: Customize Available
• Trademark: Customize Available
• Origin: China
• HS Code: 7308900000
• Production Capacity: 50000PCS/Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 5.000kg

Product Description

Product Description

Durable Ductile Iron Castings for Demanding Industrial Applications
We manufacture high-performance ductile iron cast components through advanced sand casting technology, delivering robust solutions for construction machinery, mining equipment, and material handling systems. Our foundry combines metallurgical expertise with digital pattern-making for components requiring exceptional impact resistance.

 

Technical Capabilities

Material & Process

• Material Standards: ASTM A536 (Grade 60-40-18), EN-GJS-400-18
• Casting Weight: 2kg - 3,000kg per piece
• Dimensional Tolerance: CT10-CT12 (ISO 8062), Surface finish Ra 12.5-25μm

Production Specifications

• Pattern Making: 3D printed sand molds + CNC machined wooden patterns
• Annual Capacity: 8,000+ metric tons
• Lead Time: 30-45 days (Standard), 20 days (Express with premium tooling)

Quality Assurance

• Chemical composition analysis via optical emission spectrometer
• X-ray inspection for internal defects (ASTM E1030)
• Mechanical testing: Tensile strength ≥400MPa, Elongation ≥18%

 

Industry Applications

Construction Machinery

• Key Products: Excavator bucket teeth, crane counterweights
• Value: 3x wear life vs standard gray iron castings

Material Handling

• Key Products: Conveyor pulleys, gearbox housings
• Value: Impact energy absorption ≥60J at -20°C

Hydraulic Systems

• Key Products: Valve bodies, pump casings
• Value: Pressure rating up to 35MPa

 

Competitive Advantages

• Material Efficiency: 94% yield rate through simulation-driven gating design
• Cost Leadership: 40% lower than EU counterparts for equivalent quality
• Technical Support: Free DFM analysis for wall thickness optimization
• Packaging: Customized crating for oversized castings (Max 5m length)

 

Features:

• Precision-engineered factory custom made solutions


• Expertly forged carbon steel and aluminum products


• Specialized hot forging services for superior durability


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Description: Introducing our Heavy-Duty Brass Elbow Connector, a paragon of excellence in hot forging craftsmanship. Engineered for longevity and steadfast performance, it's perfectly suited for demanding industrial use. The innovative 45 Degree Street Elbow design simplifies installation while optimizing fluid dynamics. Constructed from premium brass, this connector is inherently resistant to corrosion and abrasion, ensuring a substantial service lifespan. Whether you're in need of a Brass Pipe Connector, a Heavy-Duty Street Elbow, or a tailored solution, our bespoke manufacturing guarantees precise alignment with your specifications. Rely on our adeptness in carbon steel forged aluminum and distinguished hot forging services to furnish unparalleled products that elevate your business.

Processes	Hot forging, Die forging
Material Available	Steel, Stainless Steel, Aluminum, Brass
Weight range	0.5~25kgs

 

Detailed Photos

Packaging & Shipping

 

FAQ

 

1: What information does the quotation need?
Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?
Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?
Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?
Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?
Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.