Durable Heavy-Duty Tools for Advanced Precision Metal Crafting

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory shines as a pinnacle of innovation and quality, proudly recognized as the illustrious forerunner of Cangzhou Metallic Crafts Co., Ltd. Situated in the thriving industrial hub of Botou, within the Hebei Province of China, our company benefits from a prime location just 200 kilometers from the dynamic city of Beijing. With an impressive legacy spanning over thirty years, we have firmly established ourselves as trailblazers in the custom forging industry, celebrated for our remarkable craftsmanship and unwavering commitment to excellence. Our dedication transcends mere expertise; we passionately integrate pioneering techniques with cutting-edge machinery, ensuring our production processes remain at the vanguard of innovation. This relentless pursuit of advancement empowers us to consistently surpass market expectations, delivering unparalleled satisfaction and superior excellence to our cherished clients.

A GUIDE TO FORGING PARTS

Step into the timeless art of forging, where history and cutting-edge technology converge flawlessly. Forging is not only about shaping metal but also about preserving its inherent strength. Our seasoned artisans utilize cutting-edge techniques like hammering, rolling, and pressing, transforming raw metal with precision and care. This intricate process, fueled by intense heat, showcases a spectacular variety of forging methods, each offering unique benefits that cater to diverse manufacturing needs.

In the realm of metalworking, forging reigns supreme when it comes to crafting components that boast exceptional physical properties, featuring unparalleled tensile strength and cost-effectiveness. The secret to these superior characteristics is the adept manipulation of the metal's grain structure. By avoiding the melting process, we apply a sophisticated blend of percussive and compressive forces to meticulously align the grain structure with the precise design of the final product. This meticulous attention results in components of significantly enhanced durability and strength, surpassing what is achieved through casting or machining.

Discover firsthand the incredible advantages of forging with Botou Casting Machinery Processing Co., Ltd. We proudly offer an expansive range of expert forging services, thoughtfully tailored to meet a multitude of industry-specific applications. Let us be your trusted partner in achieving the pinnacle of forging excellence.

A THOROUGH JOURNEY THROUGH THE FORGING PROCESS: UNLOCKING THE SECRETS

Explore the intricate world of forging, where numerous specialized subtypes thrive, each defined by complex procedural details. Yet, most forging operations adhere to a fundamental sequence of steps that ensure outstanding results.

• The heart of forging success lies in the expertly engineered dies that expertly mold and compress metal into precise shapes. Selecting the ideal toolset is crucial for realizing the desired outcome. Custom die designs are often indispensable for meeting stringent specifications, especially in large-scale production where multiple dies work in harmony to execute tasks such as flattening, forming, and cutting with unparalleled precision.
• After meticulous planning and precision tool crafting, the transformative journey of metalworking commences. The process begins with cutting the workpiece, or billet, to exact dimensions and heating it to the precise temperature required for optimal molding.
• At this pivotal stage, forging methodologies can diverge significantly. Depending on the selected technique, the heated billet may be placed between dies or inserted into a preformed cavity for compression. Conversely, in cold forging, the billet is shaped at ambient temperature through manual hammering techniques to achieve the desired form.
• To achieve perfection, certain finishing touches may be necessary. For example, some dies produce excess material known as flashing, which must be meticulously trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, an exquisite and time-honored art that has continually evolved over the centuries, divides into two distinguished techniques: hot forging and cold forging. Each of these masterful methods transforms raw metals into resilient, high-caliber objects, showcasing the zenith of precision craftsmanship.

Hot forging gracefully involves elevating the temperature of metal beyond its recrystallization point, soaring to a scorching 2,300 degrees Fahrenheit. This technique is lauded for its remarkable energy efficiency in molding metal, attributed to reduced yield strength and enhanced ductility. Furthermore, it proficiently eradicates chemical deviations, ensuring a uniformly consistent metal composition throughout the entirety of the forged masterpiece.

Cold forging, on the other hand, skillfully reshapes metals at ambient temperatures or marginally higher, testing their tenacity and resilience. While more robust metals like high-carbon steel might be challenging, cold forging is celebrated for its unparalleled precision, delivering remarkable dimensional accuracy, consistency, and a pristine surface finish. This adaptable technique encompasses bending, extruding, cold drawing, and cold heading, necessitating sophisticated machinery and sometimes, intermediate annealing.



ADVANTAGES

• Preservation of the metal's inherent grain flow, significantly enhancing the structural integrity of the final product.
• Conservation of the metal's intrinsic strength, ensuring the creation of robust, enduring products that stand the test of time.
• Thorough elimination of imperfections, inclusions, and porosity, resulting in flawlessly crafted products.
• Relatively low production costs, making it a cost-effective and attractive option for manufacturers.
• Exceptional production efficiency and yield, optimizing operational productivity and resource utilization to the fullest.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, proudly stands at the cutting edge of innovation, renowned for crafting remarkable hot forging parts and components. These intricately precision-engineered products cater to an extensive and diverse array of industries, from automotive and food dairy to machinery, medical, plumbing, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and beyond. With every exceptional product we create, we embody our relentless commitment to outstanding excellence in both design and functionality.

Hot forging is acclaimed as a premier technique for producing some of the toughest and most resilient components in the metal manufacturing realm. Our wide-ranging capabilities extend from crafting lightweight parts weighing mere grams to fabricating massive components weighing hundreds of kilograms. For parts demanding exquisite surface finishes, we offer a comprehensive suite of secondary operations, such as precision machining and advanced surface finishing techniques. This rigorous attention to detail guarantees each piece not only meets but surpasses the highest standards of quality and performance.

 

What Is Hot Forging?

Hot forging is an advanced process that involves heating metal beyond its recrystallization point. This cutting-edge process reduces flow stress and energy consumption, enabling significantly faster production rates. It streamlines metal shaping and dramatically reduces fracture risks during fabrication, rendering it an indispensable and vital method in contemporary metalworking.

Iron and its alloys are predominantly hot forged for two key reasons: Firstly, as work hardening progresses, these robust materials like steel and iron become increasingly resistant to shaping. Secondly, hot forging these powerful metals is cost-effective, paving the way for subsequent heat treatment processes that boost strength without relying solely on cold working techniques.

The standard temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds that may also be heated when required. This high-temperature condition permits the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also recognized as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is proficiently achieved by heating the mold to a temperature near or slightly below that of the workpiece. This practice eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with enhanced ductility, facilitating their more effortless manipulation into desired shapes and forms.
• Complex shapes: The process supports the creation of intricate and complex shapes that may be unachievable through other forging methods, thus expanding design possibilities.
• High precision: Achieve exceptional precision in the dimensions and surface finishes of forged components, ensuring that strict and exacting standards are consistently met with precision.
• Cost benefit: Experience reduced production costs and improved material utilization, establishing hot forging as a financially astute and sensible choice for manufacturing needs.
• Enhanced stiffness: The process inherently strengthens materials, imparting greater stiffness and durability to finished products, thereby ensuring long-lasting performance and reliability.
• Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, experience the zenith of precision engineering with our high-end machining services. Meticulously crafted to deliver unmatched accuracy, our services redefine professionalism. Each meticulously crafted piece is designed to not just meet but surpass the stringent demands of contemporary industry standards. With a cadre of seasoned experts, we elevate your projects to the pinnacle of perfection, ensuring ultimate quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Immerse yourself in our extensive range of premier services, customized to satisfy every nuance of your manufacturing demands. Whether engaging in expert punching, precise drilling, meticulous tapping, seamless bending, or intricate milling, our solutions are crafted to handle tasks both simple and complex with unrivaled excellence and dependability. Place your project's success in our hands and witness your vision transform into a tangible masterpiece.
• Painting, Anodizing, Black Oxide, Powder Coating: Amplify both the aesthetic appeal and structural robustness of your products with our comprehensive suite of surface treatment solutions. From expert painting to superior anodizing, resilient black oxide, and enduring powder coating, we are dedicated to enhancing not just the visual allure but also the structural integrity of your products. Trust Botou Casting Machinery Processing Co., Ltd to substantially boost your product's performance and captivating allure.
• Heat Treatment: Augment the performance of your components with our advanced heat treatment techniques, meticulously engineered to enhance strength, toughness, and wear resistance. Our state-of-the-art processes are designed to prolong the longevity and functionality of your products, ensuring they excel in every application. Experience the apex of reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's cutting-edge solutions.

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