High-Performance Custom Forged Wheel Spindles for Precision Engineering

Product Details
Customization: Available
Processing Object: Metal
Molding Style: Forging
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  • High-Performance Custom Forged Wheel Spindles for Precision Engineering
  • High-Performance Custom Forged Wheel Spindles for Precision Engineering
  • High-Performance Custom Forged Wheel Spindles for Precision Engineering
  • High-Performance Custom Forged Wheel Spindles for Precision Engineering
  • High-Performance Custom Forged Wheel Spindles for Precision Engineering
  • High-Performance Custom Forged Wheel Spindles for Precision Engineering
Find Similar Products
  • Overview
  • A GUIDE TO FORGING PARTS
  • COLD FORGING VS HOT FORGING
  • HOT FORGING
  • APPLICATION
  • Detailed Photos
Overview

Basic Info.

Model NO.
0251425532
Molding Technics
Gravity Casting
Application
Agricultural Machinery Parts
Material
Steel
Heat Treatment
Normalizing
Surface Treatment
Polishing
Forging Tolerance
+/-0.5mm
Standard
AISI
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Transport Package
Wooden Case
Specification
5KG
Trademark
CMC
Origin
Made in China
HS Code
7326901990
Production Capacity
50000

Packaging & Delivery

Package Size
5.00cm * 5.00cm * 5.00cm
Package Gross Weight
10.000kg

Product Description

High-Performance Custom Forged Wheel Spindles for Precision EngineeringHigh-Performance Custom Forged Wheel Spindles for Precision EngineeringHigh-Performance Custom Forged Wheel Spindles for Precision EngineeringHigh-Performance Custom Forged Wheel Spindles for Precision EngineeringHigh-Performance Custom Forged Wheel Spindles for Precision EngineeringHigh-Performance Custom Forged Wheel Spindles for Precision EngineeringHigh-Performance Custom Forged Wheel Spindles for Precision EngineeringHigh-Performance Custom Forged Wheel Spindles for Precision EngineeringHigh-Performance Custom Forged Wheel Spindles for Precision EngineeringHigh-Performance Custom Forged Wheel Spindles for Precision EngineeringHigh-Performance Custom Forged Wheel Spindles for Precision EngineeringHigh-Performance Custom Forged Wheel Spindles for Precision EngineeringHigh-Performance Custom Forged Wheel Spindles for Precision EngineeringHigh-Performance Custom Forged Wheel Spindles for Precision EngineeringHigh-Performance Custom Forged Wheel Spindles for Precision Engineering

Botou Casting Machinery Factory stands tall as a beacon of innovation and excellence, proudly recognized as the esteemed progenitor of Cangzhou Metallic Crafts Co., Ltd. Nestled at the industrial epicenter of Botou in the illustrious Hebei Province, China, our company enjoys a strategic location just 200 kilometers from the vibrant hub of Beijing. With a rich history spanning over 30 years, we have masterfully crafted our reputation as leaders in the custom forging industry. Celebrated for our superb craftsmanship and unwavering commitment to excellence, our dedication goes beyond mere expertise acquisition. It embodies a passionate fusion of groundbreaking techniques and cutting-edge machinery, ensuring our production processes remain at the forefront of innovation. This relentless pursuit of advancement empowers us to consistently exceed market expectations, delivering exceptional satisfaction and extraordinary excellence to our esteemed clients.

A GUIDE TO FORGING PARTS

Forging stands as a time-honored craft, an exquisite blend of historical tradition and cutting-edge metalworking innovation, highlighting its timeless significance. This artistry transforms raw metal while preserving its robust integrity. Skilled artisans employ sophisticated techniques like hammering, rolling, and pressing to shape materials with precision and finesse. This process, driven by intense heat, allows for masterful manipulation, offering a dazzling array of forging methods, each endowed with unique benefits and wide-ranging applications.

When compared to casting and other metalworking methods, forging emerges as the definitive technique for crafting components with superior physical attributes, characterized by unmatched tensile strength and remarkable cost efficiency. The secret to these exceptional results lies in the meticulous handling of the metal's grain structure. By expertly avoiding melting, the process involves a blend of percussive and compressive forces, aligning the grain structure flawlessly with the finished product's design. This meticulous approach results in components with significantly greater strength than those achieved through machining or casting.

Botou Casting Machinery Processing Co., Ltd warmly invites you to discover the exceptional advantages of forging. We serve a diverse range of industries with our extensive array of expert forging services, meticulously tailored to accommodate an expansive scope of application requirements, ensuring precision and excellence every step of the way.

A DETAILED JOURNEY THROUGH THE FORGING PROCESS: UNVEILING THE SECRETS

Within the vast realm of forging, countless specialized subtypes flourish, each distinguished by intricate process details. Despite this diversity, most forging operations follow a fundamental series of steps that consistently assure successful outcomes, making forging a reliable and versatile choice for metalworking.

  • The success of forging hinges on expertly engineered dies that shape and compress metal into precise forms. Selecting the right tooling is crucial for achieving desired results. Custom die designs are often necessary to meet rigorous specifications, especially in large-scale production scenarios where multiple dies meticulously coordinate tasks such as flattening, forming, and cutting, ensuring exceptional quality and precision.
  • Following comprehensive planning and precision toolmaking, the transformation in metalworking commences. The process begins with the workpiece or billet, precisely cut to exact dimensions and then heated to the perfect temperature for effective molding and shaping, setting the stage for intricate craftsmanship and superior results.
  • At this critical stage, forging techniques can vary widely. Depending on the chosen method, the heated billet may be positioned between dies or placed into a preformed cavity for compression. Conversely, in cold forging, the billet remains at room temperature and is shaped through manual hammering techniques to achieve the intended form, showcasing the versatility and adaptability of forging.
  • To achieve optimal results, certain finishing touches may be necessary. For instance, some dies produce excess material known as flashing, which must be precisely trimmed to ensure a flawless finished product, reflecting the meticulous attention to detail that defines superior forging craftsmanship.
COLD FORGING VS HOT FORGING

 

Forging, an illustrious and time-honored craft that has gracefully evolved through the ages, now proudly stands divided into two predominant methods: hot forging and cold forging. Each of these distinguished techniques skillfully transforms raw metals into durable, premium-quality items, mirroring the zenith of precision, artistry, and innovation in metalwork.

Hot forging is a meticulous and exacting process where metal is gently and expertly heated to temperatures soaring beyond its recrystallization point, often reaching an intense 2,300 degrees Fahrenheit. This technique is revered for its excellent energy efficiency in shaping metals, thanks to reduced yield strength and enhanced ductility. It also meticulously eradicates chemical inconsistencies, delivering a metal composition that is uniformly consistent throughout the entire forged workpiece, ensuring superior quality.

Cold forging, on the other hand, masterfully and proficiently reshapes metals at room temperature or slightly above, challenging their robustness and resilience. Though formidable metals such as high-carbon steel may present resistance, cold forging is celebrated for its unrivaled accuracy, achieving exceptional dimensional precision, uniformity, and an exquisite surface finish. This adaptable and versatile method encompasses bending, extruding, cold drawing, and cold heading, employing sophisticated machinery and sometimes necessitating intermediate annealing to perfect the art.



ADVANTAGES

  • Preservation of the metal's inherent grain structure, significantly bolstering the structural integrity and enhancing the durability of the end product.
  • Retention of the metal's intrinsic strength, ensuring products are robust, durable, and timeless, embodying strength and elegance.
  • Thorough elimination of flaws, inclusions, and porosity, culminating in impeccably crafted, flawless products that radiate perfection.
  • Relatively low production costs make it an attractive, cost-effective choice for manufacturers seeking quality and affordability.
  • Remarkable production efficiency and yield, optimizing operational productivity and maximizing resource use, paving the way for excellence.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, proudly leads the industry with innovative prowess, renowned for crafting exceptional hot forging parts and components. Our precision-engineered marvels serve a dynamic and expansive range of sectors, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine industries, and far beyond. Each magnificent product reflects our steadfast commitment to unmatched excellence, harmonizing exquisite design with supreme functionality.

Hot forging is celebrated as an elite method for crafting the toughest, most durable components in metal manufacturing. Our vast capabilities span the creation of lightweight pieces weighing mere grams to the fabrication of substantial components weighing hundreds of kilograms. For parts necessitating exquisite surface finishes, we provide an exceptional array of secondary operations, including precision machining and advanced surface finishing techniques. This meticulous attention to detail ensures every piece not only meets but transcends the zenith of quality and performance.

 

What Is Hot Forging?

Hot forging is an avant-garde process that involves heating metal beyond its recrystallization point. This cutting-edge technique reduces flow stress and energy consumption, significantly accelerating production rates. By simplifying metal shaping and dramatically minimizing fracture risks, it stands as an indispensable and invaluable method in modern metalworking.

Iron and its alloys are predominantly hot forged for two compelling reasons: Firstly, as work hardening advances, these formidable materials, including steel and iron, become increasingly resistant to shaping. Secondly, hot forging these mighty metals proves economically advantageous, paving the way for subsequent heat treatment processes that bolster strength without relying solely on cold working techniques.

The typical temperature range for hot forging is as follows: Aluminum (Al) Alloys are processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require forging temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 
 
 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped in molds that may also be heated when required. This high-temperature condition permits the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also recognized as hot forging, this sophisticated thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and structural integrity of the final product.

Maintaining the workpiece's temperature is adeptly achieved by heating the mold to a temperature that is close to or slightly below that of the workpiece. This eliminates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

  • Increased ductility: Hot forging endows metals with elevated ductility, allowing them to be shaped and formed with remarkable ease and flexibility.
  • Complex shapes: The process enables the crafting of sophisticated and intricate shapes that may be unattainable through other forging methods, expanding design possibilities.
  • High precision: Achieve superb precision in dimensions and surface finishes of forged components, consistently meeting the most stringent and exacting standards with accuracy.
  • Cost benefit: Enjoy reduced production costs and enhanced material utilization, establishing hot forging as a financially astute choice for manufacturing needs.
  • Enhanced stiffness: The process inherently strengthens materials, imparting greater stiffness and durability to finished products, ensuring long-lasting performance and reliability.
  • Size: Our versatile product offerings range from compact 1-inch parts to substantial 30-inch components. We expertly cater to diverse needs and specifications, providing solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material Characteristics Application
Stainless Steel Corrosion-resistant
  • Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
  • Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel Easily processed
Good mechanical properties
Low material cost
  • Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel Good mechanical properties
Low material cost
Simple thermomechanical treatment
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum A356.0 Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Nickel-Base Superalloy Oxidation resistance
Creep-rupture strength
  • Used at temperature between 1200 and 1800 F.
  • Used for structural shapes, turbine components, fittings, and valves. 
Titanium High strength
Low density
Excellent corrosion resistance
  • About 40% lighter in weight compared to steel parts.
  • Used primarily in the temperature services to 1000 F. 
  • Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.



Secondary Operations and Heat Treatment of Hot Forging We Offer

  • High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, experience the zenith of precision engineering. Our premium machining services are meticulously crafted to deliver unparalleled accuracy and professionalism, ensuring unmatched excellence. Every piece is designed to not only meet but surpass the rigorous standards of today's industry. With a dedicated team of experts, we guarantee exceptional quality and precise precision, elevating your projects to extraordinary levels.
  • Punching, Drilling, Tapping, Bending, Milling: Discover our expansive range of first-rate services tailored to meet all your manufacturing needs. From expert punching to precise drilling, meticulous tapping, seamless bending, and intricate milling, our solutions masterfully handle tasks of any complexity with exceptional skill and dependability. Entrust us with your project and watch your vision come to life through outstanding craftsmanship.
  • Painting, Anodizing, Black Oxide, Powder Coating: Elevate the visual appeal and structural strength of your products with our comprehensive suite of surface treatment solutions. From expert painting to superior anodizing, durable black oxide, and long-lasting powder coating, we are dedicated to enhancing both the aesthetic beauty and structural fortitude of your components. Trust Botou Casting Machinery Processing Co., Ltd to significantly boost your product's performance and visual impact.
  • Heat Treatment: Augment the performance and durability of your components with our cutting-edge heat treatment techniques, intricately designed to heighten strength, toughness, and wear resistance. These advanced processes extend the lifespan and functionality of your products, ensuring they excel in every application. Experience the pinnacle of reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's innovative solutions.
Detailed Photos

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