Customized Expert Hot Forgings for Precision Mine Fittings

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Forging and Pressing
• Application: Machinery Parts
• Material: SS
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• Apply: Auto Parts
• Apply1: Mine Fittings
• Apply2: Coke Plant Accessories
• Apply3: Suitable for Machinery Industry
• Transport Package: Wooden Box
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory proudly stands as the revered progenitor of Cangzhou Metallic Crafts Co., Ltd, a beacon of expertise in the illustrious town of Botou-a renowned hub for casting and forging mastery in the vibrant Hebei Province, China. Strategically situated merely 200 kilometers from the bustling metropolis of Beijing, we are ideally poised to effortlessly cater to both local and global markets. Our illustrious heritage, spanning an impressive three decades, epitomizes a rich legacy of exceptional custom forging craftsmanship. Our commitment transcends mere acquisition of external knowledge; our fervor propels us to embrace cutting-edge innovations and integrate state-of-the-art machinery. Our relentless pursuit of continuous growth and groundbreaking innovation empowers us to continually exceed market anticipations. This unwavering dedication to excellence and satisfaction uniquely distinguishes us, establishing groundbreaking industry benchmarks and delivering unmatched value to our cherished clientele.

A GUIDE TO FORGING PARTS

Forging, a time-honored and prestigious craft steeped in the rich traditions of ancient civilizations, remains a cornerstone in the modern metalworking landscape. At its core, forging is the artful transformation of raw metal, enhancing its inherent durability through sophisticated techniques like hammering, rolling, or pressing. By harnessing elevated temperatures, the forging process seamlessly reshapes metal, presenting a multitude of forging variations, each boasting unique advantages and tailored applications.

In the realm of metalworking, forging emerges as the premier method for crafting components with exceptional physical properties, such as unmatched tensile strength, while maintaining cost-effectiveness. The key to these extraordinary attributes resides in the strategic manipulation of the metal's grain structure. By eschewing melting, the forces of percussion or compression expertly guide the grain to align with the intended product shape, resulting in components with significantly augmented strength, outshining those produced by machining or casting.

Botou Casting Machinery Processing Co., Ltd warmly invites you to explore the myriad advantages of forging. We offer an extensive suite of expert forging services meticulously crafted to cater to the diverse application needs across a wide range of industries.

A COMPREHENSIVE JOURNEY INTO THE FORGING PROCESS: Embark on an in-depth exploration into the intricate and captivating world of forging, where specialized subtypes and advanced techniques intertwine to produce unparalleled craftsmanship.

Within the vast and varied landscape of forging, there exists a plethora of specialized subtypes, each defined by distinct procedural intricacies. Nonetheless, the majority of forging operations unfold through a fundamental sequence of steps, designed to achieve precision and elevate the art of craftsmanship.

• The triumph of any forging endeavor hinges on precisely crafted dies that shape and compress metal into the envisioned forms. Selecting the right tooling is paramount to realizing the desired form. Custom die designs frequently become essential to fulfill specific demands, particularly in large-scale production scenarios where an array of dies assumes a pivotal role in operations such as flattening, forming, or cutting.
• Following meticulous planning and precision toolmaking, the essential phase of metalworking commences. Initially, the workpiece, or billet, is expertly cut to the required dimensions before being heated to an exact temperature conducive to optimal shaping.
• At this juncture, forging techniques take diverse paths. Based on the chosen process, the heated billet may be positioned between dies, compressed within a preformed cavity, or, in the instance of cold forging, remain at room temperature, where it undergoes manual hammering to attain the intended configuration.
• To ensure the creation of a flawless final product, additional finishing refinements may be necessary. For example, extraneous material, or flash, from certain dies may need meticulous trimming to achieve a faultless and impeccable result.

COLD FORGING VS HOT FORGING

 

Forging, a revered and time-honored art, has gracefully evolved into two magnificent branches: hot forging and cold forging. Each method, while distinct in execution, exemplifies the remarkable metamorphosis of raw metal into impressively robust and high-quality products designed to endure the tests of time.

Hot forging, a sophisticated and progressive process, involves heating metal to temperatures soaring beyond its recrystallization point, reaching an intense 2,300 degrees Fahrenheit. This innovative technique is celebrated for its efficiency in minimizing the energy required to shape metal by reducing yield strength and enhancing ductility. Furthermore, hot forging skillfully eradicates chemical inconsistencies, ensuring a more homogeneous and refined metal composition, perfect for any demanding application.

Cold forging, in contrast, redefines the art of metal manipulation by shaping metals at ambient or slightly increased temperatures. Although challenging with robust materials such as high-carbon steel, cold forging excels by offering unparalleled precision, extraordinary dimensional accuracy, consistent product uniformity, and a flawless surface finish. Its versatile nature shines through techniques like bending, extruding, cold drawing, and cold heading, albeit requiring superior equipment standards and sometimes intermediate annealing for optimal results.



ADVANTAGES

• Preserves the metal's inherent grain flow, thereby maintaining its structural integrity and enhancing longevity.
• Retains the metal's intrinsic strength, significantly boosting durability for long-lasting performance.
• Eliminates defects, inclusions, and porosity, guaranteeing a superior quality that surpasses expectations.
• Relatively low production costs, offering an economically efficient solution for large-scale manufacturing.
• Exceptional production yield and operational efficiency, maximizing output and return on investment.

 

HOT FORGING

Our company, Botou Casting Machinery Processing Co., Ltd, proudly leads the charge in delivering exceptional hot forging components, intricately customized to meet the vast and varied demands of diverse industries. Whether your sphere is automotive, food and dairy, machinery, medical, plumbing, irrigation, mining, petrochemical, electrical, energy, aerospace, maritime sectors, or any field in between, our precision-engineered products represent the pinnacle of quality, innovation, and performance.

Hot forging stands as a cornerstone technique in the creation of durable metal components within the manufacturing sector. Our expansive capabilities enable us to deliver parts spanning an impressive weight range, from delicate grams to substantial hundreds of kilograms. For those components requiring unique finishes, we offer a comprehensive suite of secondary operations, from meticulous precision machining to the latest in surface treatment technologies, ensuring every piece not only meets but exceeds the most demanding quality benchmarks.

 

What Is Hot Forging?

Hot forging is an advanced, state-of-the-art process that involves heating metal beyond its recrystallization temperature. This groundbreaking technique reduces flow stress and energy expenditure, supporting accelerated production cycles, seamless metal shaping, and significantly lowering the risk of fractures during the manufacturing process.

Iron and its alloys predominantly undergo hot forging for two compelling reasons: Firstly, as robust materials like steel and iron undergo work hardening, they resist shaping. Secondly, hot forging these metals is economically beneficial, enabling subsequent heat treatments to enhance the material's strength beyond what cold working methods can achieve.

Average temperatures for hot forging are: Aluminum (Al) Alloys: 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys: 700°C (1,292°F) to 800°C (1,472°F); Steel: reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated above their recrystallization point to prevent strain hardening. This involves plastically deforming the heated metal and intricately shaping it within molds, which may also be heated. This elevated temperature environment allows for the creation of more complex shapes than cold forging, enhancing the metal's flexibility and adaptability.

For superalloys, inherently less malleable, specialized techniques like isothermal forging are utilized to prevent oxidation. This hot forging method maintains the workpiece at an ideal temperature, ensuring the highest quality and integrity of the finished product.

Maintaining the workpiece's temperature is achieved by heating the mold to a temperature near or slightly below that of the workpiece. This strategy prevents cooling at mold interfaces, optimizing the flow characteristics of the metal and enhancing the precision and intricacy of the formed shapes.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with excellent ductility, making them easier to shape into desired configurations.
• Complex shapes: This process allows for the creation of intricate and complex shapes that are often unattainable through other forging methods.
• High precision: Achieve exceptional precision in dimensions and surface finishes of forged components, consistently upholding the highest standards.
• Cost benefit: Experience reduced production costs and improved material utilization, making hot forging a financially wise option.
• Enhanced stiffness: This process naturally strengthens materials, enhancing the stiffness and durability of the finished products.
• Size: Our range spans from compact components as small as 1 inch to substantial creations reaching up to 30 inches, skillfully satisfying diverse needs and specifications.
• Weight: We offer parts ranging from lightweight ounces to sturdy components exceeding 100 pounds, meticulously tailored to your specific requirements.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Discover an unmatched selection of secondary operations tailored to enhance the quality and utility of hot forged components. Our custom heat treatment services are expertly designed to ensure each piece reaches its utmost performance and durability.

• High Precision Machining: Discover the epitome of precision and artistry with our high precision machining services. We consistently deliver remarkable outcomes with every project we engage in.
• Punching, Drilling, Tapping, Bending, Milling: Immerse yourself in the comprehensive scope of our manufacturing prowess. Our services include expert punching, precise drilling, flawless tapping, seamless bending, and meticulous milling, each performed to meet your wide-ranging manufacturing needs.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the visual appeal and durability of your products with our extensive array of surface treatment solutions. Benefit from our expert painting, superior anodizing, robust black oxide finishing, and durable powder coating to significantly enhance both the aesthetic allure and longevity of your products.
• Heat Treatment: Unleash the latent potential of your components with our state-of-the-art heat treatment processes. Specifically engineered to enhance strength, toughness, and wear resistance, our services ensure your components are crafted for enduring excellence.

Detailed Photos

 

Product Description