Forging Metal Auto Parts Casting Parts

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory proudly illuminates the path of innovation and distinction, earning its esteemed reputation as the legendary predecessor of Cangzhou Metallic Crafts Co., Ltd. Strategically nestled within the industrial epicenter of Botou in Hebei Province, China, our company is advantageously situated only 200 kilometers from Beijing, a vibrant city pulsating with opportunities. With a rich legacy spanning over thirty remarkable years, we have masterfully established ourselves as pioneers in the realm of custom forging, celebrated for our exceptional craftsmanship and unwavering dedication to superior quality. Our commitment transcends mere mastery; we passionately integrate pioneering techniques with state-of-the-art machinery, ensuring our production processes remain at the cutting edge of innovation. Our relentless quest for advancement empowers us to continuously surpass market expectations, delivering unparalleled satisfaction and unmatched excellence to our esteemed clientele.

A GUIDE TO FORGING PARTS

Forging is a craft rich with historical roots that seamlessly integrates into contemporary metalworking, showcasing its unparalleled significance. At its essence, forging elegantly transforms raw metal while preserving its robust integrity. Skilled artisans employ sophisticated techniques such as hammering, rolling, and pressing to meticulously shape materials. This intricate process, fueled by intense heat, allows for the expert manipulation of metal, offering a breathtaking array of forging techniques, each exuding its unique benefits.

When juxtaposed with casting and other metalworking techniques, forging emerges as the premier method for crafting components with extraordinary physical attributes, characterized by unparalleled tensile strength and remarkable cost-effectiveness. The secret to these superior results lies in the adept management of the metal's grain structure. By eschewing melting, a combination of percussive and compressive forces is applied to guide the grain structure, synchronizing it impeccably with the finished product's design. This meticulous process yields components with significantly enhanced strength compared to those produced through machining or casting.

Botou Casting Machinery Processing Co., Ltd warmly invites you to explore the unparalleled benefits of forging firsthand. We cater to a diverse array of industries with our comprehensive range of expert forging services, meticulously tailored to fulfill a vast spectrum of application requirements.

AN INTENSIVE EXPLORATION OF THE FORGING PROCESS: UNVEILING THE MYSTERIES

Within the expansive domain of forging, numerous specialized subtypes exist, each distinguished by intricate process nuances. However, most forging activities adhere to a fundamental series of steps that ensure successful results.

• The success of forging resides in the intricately engineered dies that shape and compress metal into precise forms. Selecting the appropriate toolset is crucial for achieving the desired results. Custom die designs are often imperative to meet rigorous specifications, especially in large-scale production runs where multiple dies intricately coordinate tasks such as flattening, forming, and cutting.
• Following meticulous planning and precision toolmaking, the transformation in metalworking begins. Initially, the workpiece, or billet, is cut to precise dimensions and subsequently heated to the exact temperature required for effective molding.
• At this pivotal stage, forging methods can vary significantly. Based on the selected technique, the heated billet may be situated between dies or placed into a preformed cavity for compression. Conversely, in cold forging, the billet remains at ambient temperature and is shaped through manual hammering techniques to achieve the desired form.
• For optimal outcomes, certain finishing touches might be necessary. For instance, some dies produce excess material known as flashing, which must be meticulously trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, an esteemed tradition in craftsmanship, has evolved into two sophisticated techniques: hot forging and cold forging. Both methods masterfully transform raw metals into high-caliber, durable products, representing the zenith of precision engineering.

Hot forging involves meticulously heating metal beyond its recrystallization threshold, soaring to intense temperatures of up to 2,300 degrees Fahrenheit. This approach is celebrated for its exceptional energy efficiency in metal crafting, thanks to reduced yield strength and enhanced ductility. Additionally, it eradicates chemical disparities, ensuring a consistently uniform metal composition throughout the forged masterpiece.

Cold forging, on the other hand, skillfully reshapes metals at ambient or slightly elevated temperatures, challenging their resilience and strength. While resistant metals, such as high-carbon steel, may pose challenges, cold forging is lauded for its unparalleled precision, achieving exceptional dimensional accuracy, consistency, and an exquisite surface finish. This adaptable technique encompasses bending, extruding, cold drawing, and cold heading, demanding sophisticated machinery and occasionally, intermediate annealing.



ADVANTAGES

• Preservation of the metal's original grain flow, significantly enhancing the structural robustness of the final product.
• Retention of the metal's inherent strength, resulting in durable and enduring products that stand the test of time.
• Elimination of imperfections, inclusions, and porosity, leading to flawlessly crafted products.
• Relatively low production costs, offering a cost-effective and attractive solution for manufacturers.
• Remarkable production efficiency and yield, optimizing operational productivity and resource utilization to the fullest.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands proudly at the pinnacle of innovation. We are revered for our exceptional production of superior hot forging parts and components. These precision-engineered marvels serve a vast array of industries including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and more. Every product we craft embodies our steadfast commitment to outstanding excellence in both design and functionality.

Hot forging is widely acclaimed as a premier method for crafting exceptionally tough and durable components within the metal manufacturing industry. Our extensive capabilities enable us to produce lightweight parts as diminutive as a few grams, as well as fabricate robust components weighing up to hundreds of kilograms. For those desiring impeccable surface finishes, we offer an extensive range of secondary operations like precision machining and advanced surface finishing techniques. This meticulous attention ensures each piece not only aligns with but surpasses the utmost standards of quality and performance.

 

What Is Hot Forging?

Hot forging is a cutting-edge process involving the heating of metal beyond its recrystallization point. This sophisticated method reduces flow stress and energy consumption, enabling much faster production rates. It simplifies the metal shaping process and significantly minimizes the risk of fractures during manufacturing, making it an indispensable and essential method in contemporary metalworking.

Iron and its alloys are predominantly hot forged due to two primary reasons: Firstly, as work hardening progresses, these strong materials, like steel and iron, become harder to shape. Secondly, hot forging these formidable metals proves cost-effective, setting the stage for further heat treatment processes that enhance strength without relying solely on cold working techniques.

The typical temperature range for hot forging is characterized by specific thresholds: Aluminum (Al) Alloys are processed at 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys require temperatures from 700°C (1,292°F) to 800°C (1,472°F); while Steel can be expertly forged at temperatures soaring up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to prevent strain hardening during deformation. Once adequately heated, the metal undergoes plastic deformation and is expertly shaped in molds, which may also be heated if necessary. This elevated temperature condition facilitates the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, inherently less malleable, specialized techniques such as isothermal forging are utilized to prevent oxidation. Also recognized as hot forging, this advanced thermal process meticulously maintains the workpiece at an optimal temperature throughout, ensuring outstanding quality and the structural integrity of the final product.

Maintaining the workpiece's temperature is adeptly executed by heating the mold to a temperature close to or slightly below that of the workpiece. This approach eradicates cooling at mold interfaces, thereby optimizing metal flow properties and significantly enhancing the precision of forming.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with superior ductility, facilitating their effortless transformation into desired shapes and forms with remarkable ease.
• Complex shapes: The process adeptly supports the creation of intricate and complex shapes that might otherwise be unachievable through different forging methods, significantly expanding design possibilities.
• High precision: Achieve exceptional precision in dimensions and surface finishes of forged components, ensuring strict and exacting standards are consistently met with unparalleled precision.
• Cost benefit: Benefit from reduced production costs and improved material utilization, establishing hot forging as a financially intelligent and strategic choice for manufacturing needs.
• Enhanced stiffness: The process inherently fortifies materials, imparting greater stiffness and durability to finished products, thus ensuring long-lasting performance and reliability.
• Size: Our diverse product range spans from compact 1-inch parts to substantial 30-inch components. We expertly cater to a wide array of needs and specifications, providing meticulously tailored solutions to meet your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, immerse yourself in the zenith of precision craftsmanship. Our premium machining services are expertly crafted to provide unmatched accuracy and exceptional professionalism. Every component is meticulously engineered to not only satisfy but far surpass the stringent demands of contemporary industry benchmarks. With a team of seasoned professionals at your disposal, we ensure your projects achieve the pinnacle of perfection, realizing the utmost in quality and precise exactitude.
• Punching, Drilling, Tapping, Bending, Milling: Explore our comprehensive suite of elite services meticulously designed to fulfill every dimension of your manufacturing requirements. Whether through expert punching, precise drilling, immaculate tapping, fluid bending, or intricate milling, our solutions are architected to tackle both complex and simple tasks with unparalleled excellence and reliability. Trust us with your project's success and witness your vision transform into tangible reality.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetic elegance and structural resilience of your products with our wide range of surface treatment solutions. From masterful painting to top-tier anodizing, durable black oxide, and lasting powder coating, we are devoted to enriching not only the visual splendor but also the structural robustness of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly enhance your product's performance and overall allure.
• Heat Treatment: Amplify the performance of your components with our state-of-the-art heat treatment techniques, meticulously engineered to boost strength, toughness, and wear resistance. Our sophisticated processes are designed to extend the longevity and functionality of your products, ensuring they excel in any application. Discover the apex of reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's innovative solutions.

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