Customization: | Available |
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Processing Object: | Metal |
Molding Style: | Casting |
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Among our most favored materials is QT600 iron casting, celebrated for its remarkable strength, resilience, and resistance to wear. OEM QT600 iron casting parts find their place across a myriad of sectors, from automotive and construction to manufacturing.
These parts undergo a rigorous series of tests, meticulously ensuring they uphold the highest standards of quality and reliability.
1. Chemical Composition Analysis: We meticulously analyze the chemical composition of QT600 iron casting material to ensure strict adherence to required specifications.
2. Mechanical Testing: Our parts are subjected to thorough mechanical testing to verify their strength and durability meet the necessary benchmarks.
3. Non-Destructive Testing: We conduct non-destructive testing, safeguarding the integrity of the parts while detecting any potential defects.
4. Dimensional Inspection: Each part undergoes dimensional inspection to ensure precise compliance with the required specifications.
The ductile iron QT600 material is celebrated for its robust strength, outstanding toughness, and exceptional plasticity, alongside its superior corrosion resistance under high temperatures.
Our castings, made from ductile iron QT600, are crafted through sand mold and metal mold casting, allowing for a wide array of shapes, sizes, and thicknesses.
The ductile iron QT600 material finds its primary applications in the following domains:
Various power machinery components, including crankshafts, camshafts, connecting shafts, rods, gears, clutch plates, and hydraulic cylinders.
Engineering applications demanding high strength and heat resistance, such as engine cylinder blocks and mechanical components.
Projects necessitating high material strength, such as automotive crankshafts and generator bases.
The superior advantages of ductile iron material are as follows:
High strength. Ductile iron castings boast superior strength and prolonged service life, widely utilized in mechanical parts like bearings and fans to enhance reliability and ensure stable, long-term operation.
Exceptional mechanical performance. Compared to other cast or gray irons, ductile iron offers superior ductility and tensile strength, making it perfect for advanced mechanical transmission systems.
A pristine quality. The unique composition of ductile iron castings results in spherical particles, eliminating air passage formation and enhancing surface smoothness, yielding an elegant, uniform finish.
Excellent wear resistance. Ductile iron castings exhibit formidable surface hardness and wear resistance, effectively withstanding the rigors of exposure to materials like concrete, lime, and gypsum.
OEM QT600 iron casting parts are indispensable in automotive, construction, and manufacturing industries, renowned for their robust strength, durability, and wear resistance. The intricate production process encompasses design, pattern making, molding, melting, pouring, and meticulous finishing.
To effectively control the nodularization rate of ductile iron, consider the following approach:
Ensure that the raw iron comprises high carbon, low sulfur, low silicon, and minimal interfering elements, maintaining a balanced carbon-silicon equivalent.
Utilize a premium-quality spheroidizing agent to maintain a stable composition.
Ensure the molten iron temperature remains within the optimal range of 1480-1520 ºC.
It is crucial to ensure that the height-to-diameter ratio of the processing package is optimized for maximum efficiency and stability.
During the spheroidization treatment using the flushing method, it is essential to maintain the precise size of the embankment to ensure successful outcomes.
Ensure the spheroidizing agent is thoroughly and securely covered to achieve optimal results in the process.
Please note that molten iron is unsuitable for direct use as a spheroidizing agent, which could compromise the process.
After completing the spheroidization, meticulously remove all slag and then generously apply a covering agent to the surface for added protection.
Every part we manufacture is crafted from premium ductile iron materials, boasting a nodularization rate of over 85% consistently, regardless of specific customer requests. We steadfastly maintain our commitment to superior quality standards before delivering to our esteemed clientele.
1: What information does the quotation need?
Pls. offer your drawings and/or samples, quantity and packing's requirements.
2: What's lead time for samples and products?
Lead time for samples: 30-70days depend on the structure of the part and other requirements on heat treatment, machining, surface
treatment and so on.
Mass production lead time: 35-70days depend on products' characteristics and quantity.
3: What is the requirement on payment?
Tooling Cost:100% T/T advanced
Payment for the Order:30% deposit,70% to be paid before shipment.
4: What are surface treatments available?
Powder coating, Shoot Blasting, Painting, Polishing, Acid Pickling, Anodizing, Zinc Plating, Hot-dip Galvanizing, Electrophoresis,
Chrome Plating
5: What is the packing?
Normal buck packing suitable for shipment by sea and by air.
We also organize packing according to customers' requirements.
Main Techique | Centrifugal Casting, Sand Casting, Die Casting |
Material | Brass, Copper, Bronze, Gray Iron, Ductil Iron, Aluminum, Aluminum Alloy, Steel |
Dimension | According to the customer's drawing or requirement |
Appliace | Industry, Agriculture, Machinery... |
Drawing | Any format is possible |
Finish | Powder coating, Painting, Electric Painting... |