Professional Metal Products Forging with Custom Size and Logo

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Hot Forging
• Application: Auto Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Sand Blasting
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Mateiral: Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
• Logo: Customize Available
• Size: Customize Available
• Drawing Format: 3D, Pdf, CAD...
• Transport Package: Carton, Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Company Profile

Botou Casting Machinery Factory, a distinguished forerunner of Cangzhou Metallic Crafts Co., Ltd, proudly represents a cornerstone of industrial excellence nestled in the bustling heart of Botou. Renowned as an essential casting and forging nexus within Hebei Province, China, Botou is strategically located a mere 200 kilometers from the vibrant cityscape of Beijing. With a prestigious legacy that has flourished for over three decades in the specialized craft of custom forging, we exemplify the rich heritage and innovative spirit that defines forging mastery. Our steadfast commitment to advancement goes beyond the mere acquisition of external knowledge; we passionately embrace the most cutting-edge methodologies and state-of-the-art machinery available. Through our dedication to continuous development and innovation, we consistently aim to exceed the evolving expectations of the market. We are steadfast in our pursuit of delivering exceptional satisfaction and unparalleled excellence to our valued clientele.

A GUIDE TO FORGING PARTS

Forging, an ancient art rich with tradition, continues to shine in the modern metalworking landscape. This revered technique masterfully reshapes raw metal in its solid state through expert hammering, rolling, or pressing. Utilizing high temperatures, forging craftsmen skillfully manipulate metal, offering various forms of the process, each delivering unique benefits. These methods not only ensure the metal's integrity but also enhance its adaptability for numerous applications.

When it comes to metalworking, forging stands unrivaled. It is recognized for delivering components with exceptional physical properties, notably unparalleled tensile strength, all while remaining economically efficient. This superiority stems from the strategic manipulation of the metal's internal grain structure. Unlike casting or machining, forging avoids melting, instead employing deliberate percussive or compressive forces that align the grain flawlessly with the product's contours. This results in components that boast far greater strength compared to those created by machining or casting.

Discover the transformative power of forging with Botou Casting Machinery Processing Co., Ltd. We proudly serve a broad spectrum of industries, offering a comprehensive range of expert forging services tailored to meet diverse application needs. Experience the precision and strength that our skilled techniques bring to your products.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS

In the expansive realm of forging, a rich variety of specialized subtypes flourish, each with its own procedural nuances. Despite these differences, most forging endeavors follow a fundamental sequence of steps, ensuring consistency and precision across the board.

• The art of forging relies on meticulously designed dies, which shape and compress metal to achieve the desired forms. Choosing the perfect toolset is crucial for obtaining the precise shape required. Custom die designs are often essential to fulfill stringent specifications, especially in large production runs where multiple dies work in concert to flatten, form, or cut.
• After meticulous planning and precision tool creation, the metalworking journey commences. The raw workpiece, known as a billet, is cut to the precise dimensions needed and then heated to the specific temperature optimal for shaping.
• This is where forging techniques significantly differ. Depending on the chosen method, the heated billet may be placed between dies or within a pre-shaped cavity and compressed. Conversely, in cold forging, the billet stays at room temperature and is manually hammered into the desired shape.
• To ensure a flawless finish, some final refinements might be necessary. For example, certain dies might produce extra material, referred to as flashing, which needs to be carefully trimmed away to achieve a perfect final product.

COLD FORGING VS HOT FORGING

 

Forging stands as a revered craft, gracefully evolving over the centuries into two distinguished methodologies: hot forging and cold forging. Each of these ingenious techniques, with their own strategic processes, transforms raw metal into robust, top-tier products, unlocking a myriad of manufacturing possibilities.

Hot forging is a captivating process that elevates metal beyond its recrystallization temperature, sometimes soaring to a blistering 2,300 degrees Fahrenheit. This technique is celebrated for its efficiency in reducing the energy needed to shape metal, thanks to decreased yield strength and enhanced ductility. Moreover, hot forging tactfully removes chemical imperfections, ensuring a consistently uniform metal composition which fortifies the material's integrity.

Cold forging, in contrast, audaciously shapes the strength of metals at ambient or moderately elevated temperatures. While strong metals like high-carbon steel may offer resistance, cold forging excels in delivering precision with remarkable dimensional accuracy, uniformity, and a polished surface finish. Its versatility shines through techniques such as bending, extruding, cold drawing, and cold heading. However, these might require higher equipment investments and occasional intermediate annealing to achieve the desired results.



ADVANTAGES

• Preserves the natural grain flow of the metal, ensuring structural integrity and amplifying the performance of the final product.
• Maintains the inherent strength of the metal, ensuring its durability and reliability across a range of applications.
• Eradicates defects, inclusions, and porosity, resulting in top-tier products with exceptional quality and reliability.
• Relatively low production costs, providing economic efficiency and cost-effectiveness throughout manufacturing processes.
• Exceptional production yield and efficiency, optimizing output and guaranteeing a steady supply of high-quality components.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we are committed to delivering exceptional hot forging parts and components that cater to a vast array of industries. Our expertly crafted products serve diverse sectors from automotive and food dairy to machinery, medical, plumbing, and watering. Additionally, our expertise reaches into the mining, petrochemical, electrical, energy, aerospace, submarine industries, and beyond. Every product we create is a testament to meticulous design and unparalleled excellence.

Hot forging stands as the pinnacle technique for manufacturing some of the metal industry's sturdiest components. Our extensive capabilities enable us to produce everything from featherweight parts of mere grams to massive components weighing several hundred kilograms. For components requiring special surface finishes, we offer a wide range of secondary operations, including precision machining and advanced surface finishing, ensuring that each piece adheres to the highest quality standards.

 

What Is Hot Forging?

Hot forging is an innovative process that involves heating metals beyond their recrystallization temperature. This crucial step significantly reduces flow stress and energy consumption, facilitating a quicker production rate. It streamlines the metal shaping process while drastically minimizing the risk of fractures during manufacturing.

Iron and its alloys are predominantly favored for hot forging for two pivotal reasons: Firstly, as work hardening progresses, these resilient materials, such as steel and iron, become increasingly resistant to deformation. Secondly, the cost-effective nature of hot forging these metals enables subsequent heat treatment processes that enhance material strength without solely depending on cold working techniques.

Standard temperatures for hot forging are as follows: Aluminum (Al) Alloys require temperatures between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys need temperatures ranging from 700°C (1,292°F) to 800°C (1,472°F); Steel is forged at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated beyond their recrystallization point to avert strain hardening during deformation. The process entails plastically deforming the heated metal and shaping it within molds that may also be heated accordingly. This high-temperature setting allows for the creation of more intricate shapes compared to cold forging, as the metal becomes more malleable.

For superalloys, which naturally exhibit less ductility, specialized techniques like isothermal forging are utilized to prevent oxidation. Renowned as hot forging, this thermal process maintains the workpiece at an optimal temperature throughout, ensuring the superior quality and integrity of the final product.

Maintaining the workpiece's temperature is achieved by heating the mold to a temperature close to or slightly below that of the workpiece. This technique eradicates cooling between mold interfaces, optimizing metal flow properties and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imparts metals with exceptional ductility, enabling seamless manipulation into desired forms.
• Complex shapes: This process facilitates the creation of intricate and sophisticated shapes that may be unachievable with alternative forging techniques.
• High precision: Experience remarkable precision in the dimensions and surface finishes of forged components, adhering to the most stringent standards.
• Cost benefit: Benefit from reduced production costs and enhanced material utilization, rendering hot forging an economically advantageous choice.
• Enhanced stiffness: The process inherently fortifies materials, bestowing greater stiffness and durability upon the final products.
• Size: Our products span from compact 1-inch parts to substantial 30-inch components, fulfilling a wide array of needs and specifications.
• Weight: We manufacture parts ranging from light ounces to robust components exceeding 100 pounds, meticulously customized to your specifications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Unlock the full potential of your hot forged components with our comprehensive range of secondary operations and bespoke heat treatment services, meticulously crafted to deliver enhanced performance and exceptional durability, tailored precisely to your needs.

• High Precision Machining: Immerse yourself in unmatched precision and exemplary craftsmanship with our high precision machining services. Each component is meticulously crafted to not just meet but exceed expectations, ensuring superior quality, unparalleled results, and ultimate satisfaction every single time.
• Punching, Drilling, Tapping, Bending, Milling: Explore our vast and versatile array of manufacturing solutions, including expert punching, precise drilling, accurate tapping, seamless bending, and meticulous milling. Our services are expressly designed to cater to your diverse and complex manufacturing needs with utmost precision and unparalleled excellence.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform both the appearance and resilience of your products with our wide-ranging surface treatment offerings. Experience the benefits of our professional painting, premium anodizing, robust black oxide, and long-lasting powder coating solutions, all expertly engineered to enhance both the aesthetics and durability of your products.
• Heat Treatment: Harness the extraordinary power of our cutting-edge heat treatment processes to optimize performance and significantly extend the life of your components. Our state-of-the-art techniques are specifically designed to increase strength, toughness, and wear resistance, ensuring your products perform at their best, every time.

Detailed Photos