Hot Forging Metal Products Cold Pier Machinery Accessories

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 02514255324567
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory stands as a beacon of innovation and quality, proudly known as the distinguished ancestor of Cangzhou Metallic Crafts Co., Ltd. Nestled in the industrial heart of Botou within Hebei Province, China, our company enjoys a strategic location just 200 kilometers from the bustling metropolis of Beijing. With a legacy spanning over three decades, our reputation as leaders in the custom forging industry is fortified by our extraordinary craftsmanship and unwavering dedication to excellence. At Botou Casting Machinery Factory, we don't merely acquire expertise; we passionately blend cutting-edge techniques with state-of-the-art machinery, ensuring our production processes set the standard in innovation. Our relentless pursuit of progress consistently enables us to exceed market expectations, delivering impeccable satisfaction and unmatched excellence to our valued clients, establishing us as an industry leader.

A GUIDE TO FORGING PARTS

Forging stands as a testament to craftsmanship through the ages, seamlessly merging with modern metalworking to highlight its unmatched importance. At its core, forging is the art of transforming raw metal while maintaining its inherent strength. Master craftsmen skillfully employ advanced techniques such as hammering, rolling, and pressing to artistically sculpt these metals. This process, energized by intense heat, allows for the expert manipulation of metal, revealing a vast array of forging techniques, each offering distinctive advantages.

In the sophisticated world of metalworking, forging shines brightly as the method of choice, outclassing casting and others with its ability to produce components possessing extraordinary physical properties. Known for its unrivaled tensile strength and cost-effectiveness, forging achieves this through the precise control of the metal's grain structure. By refraining from melting the metal, forging applies a strategic combination of percussive and compressive forces, perfectly aligning the grain structure with the intended design of the final product. This meticulous approach results in components that boast far superior strength compared to those derived from machining or casting methods.

Botou Casting Machinery Processing Co., Ltd extends a warm invitation to experience the extraordinary benefits of forging. We serve a myriad of industries with our extensive suite of specialized forging services, expertly crafted to meet a broad range of application needs.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS: REVEALING THE INTRICACIES

The vast and diverse world of forging encompasses a myriad of specialized subtypes, each with its intricate process details. Nonetheless, most forging operations follow a fundamental series of steps designed for optimal success.

• The triumph of forging lies in the masterfully engineered dies that shape and compress metal into precise forms. Choosing the right toolset is vital for achieving the targeted outcomes. Often, custom die designs are critical to meet stringent specifications, especially in large-scale production runs where multiple dies must precisely coordinate functions such as flattening, forming, and cutting.
• With detailed planning and precision toolmaking complete, the metamorphosis of metalworking begins. Initially, the workpiece, or billet, is cut to exact dimensions and then heated to the ideal temperature for effective shaping.
• At this decisive phase, forging techniques can differ widely. Depending on the chosen method, the heated billet may be positioned between dies or placed within a preformed cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is shaped through traditional hammering techniques to achieve the desired configuration.
• To ensure impeccable results, certain finishing touches might be necessary. For example, some dies produce surplus material known as flashing, which must be carefully removed to guarantee a perfect final product.

COLD FORGING VS HOT FORGING

 

Forging, a venerable art honed through millennia, is elegantly divided into two distinct techniques: hot forging and cold forging. Each method skillfully transforms raw metals into resilient, premium-quality creations, epitomizing the pinnacle of precision engineering and artisanal excellence.

Hot forging expertly entails heating metal beyond its recrystallization point, achieving intense temperatures up to a searing 2,300 degrees Fahrenheit. Renowned for its remarkable energy efficiency in metal shaping, this technique benefits from reduced yield strength and increased ductility. It also effectively eliminates any chemical inconsistencies, guaranteeing a uniform and consistent metal composition throughout the forged creation.

Cold forging, conversely, expertly transforms metal at ambient temperatures or just above, assessing the material's durability and resilience. Despite the challenges posed by more rigid metals like high-carbon steel, cold forging is acclaimed for its unmatched precision, offering extraordinary dimensional accuracy, consistency, and a refined surface finish. This adaptable process includes bending, extruding, cold drawing, and cold heading, requiring advanced machinery and occasionally intermediate annealing.



ADVANTAGES

• Preservation of the metal's innate grain flow, significantly boosting the structural integrity and strength of the final product.
• Conservation of the metal's natural strength, ensuring the creation of robust, enduring products that withstand the test of time.
• Seamless elimination of defects, inclusions, and porosity, resulting in impeccably crafted and perfected products.
• Comparatively low production costs, making it an exceptionally cost-effective and appealing choice for manufacturers.
• Outstanding production efficiency and yield, optimizing operational performance and resource utilization for peak results.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, is a beacon of cutting-edge innovation, renowned for crafting exceptional hot forging parts and components. These precision-engineered marvels serve an impressive spectrum of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, and submarine sectors, among others. Each product is a testament to our relentless pursuit of excellence, showcasing unparalleled design and functionality.

Hot forging is revered as the premier method for crafting some of the most robust and enduring components within the metal manufacturing domain. Our extensive expertise spans creating small, lightweight parts of just a few grams to large-scale components weighing hundreds of kilograms. For applications demanding flawless surface finishes, we provide a comprehensive suite of secondary operations, including precision machining and advanced surface finishing techniques. This meticulous craftsmanship ensures that our products not only meet but consistently exceed the highest standards of quality and performance.

 

What Is Hot Forging?

Hot forging is a cutting-edge technique that involves heating metal beyond its recrystallization threshold. This sophisticated process reduces flow stress and energy expenditure, significantly accelerating production rates. It simplifies metal shaping while minimizing fracture risks during manufacturing, rendering it an indispensable method in contemporary metalworking.

Iron and its alloys are primarily hot forged for two compelling reasons: Firstly, as work hardening progresses, these robust materials, including steel and iron, become increasingly resistant to shaping. Secondly, hot forging these formidable metals is cost-effective, facilitating subsequent heat treatment processes that enhance strength without solely relying on cold working techniques.

The typical temperature range for hot forging includes: Aluminum (Al) Alloys, processed between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys, requiring forging temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel, expertly forged at soaring temperatures up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are meticulously heated beyond their recrystallization points to avert strain hardening during deformation. Once heated, the metal is plastically deformed and expertly shaped within molds, which may also be heated if necessary. This high-temperature environment allows for the creation of more intricate and complex shapes than cold forging, significantly enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also known as hot forging, this advanced thermal process maintains the workpiece at an optimal temperature throughout, ensuring superior quality and structural integrity in the final product.

Maintaining the workpiece's temperature is expertly achieved by heating the mold to a temperature close to or slightly below that of the workpiece. This prevents cooling at mold interfaces, optimizing metal flow properties and significantly enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging bestows metals with exceptional ductility, making it easier to shape and form them into desired configurations.
• Complex shapes: This process supports the creation of intricate and complex shapes that are otherwise unattainable through alternative forging methods, thus expanding design possibilities.
• High precision: Achieve outstanding precision in the dimensions and surface finishes of forged components, ensuring that strict standards are consistently met with exceptional accuracy.
• Cost benefit: Experience reduced production costs and improved material utilization, positioning hot forging as a financially astute choice for manufacturing requirements.
• Enhanced stiffness: The process inherently strengthens materials, providing greater stiffness and durability to finished products, thereby guaranteeing long-lasting performance and reliability.
• Size: Our versatile product range varies from compact 1-inch parts to substantial 30-inch components. We adeptly cater to diverse needs and specifications, delivering solutions meticulously tailored to your unique requirements.
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APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: Experience the zenith of precision engineering with Botou Casting Machinery Processing Co., Ltd. Elevate your expectations with our state-of-the-art machining services, crafted with relentless attention to detail, ensuring unrivaled accuracy and outstanding professionalism. Each piece is engineered to exceed the stringent demands of contemporary industry standards. Supported by a team of accomplished experts, we guarantee your projects achieve supreme excellence, epitomizing quality and precision at its finest. Trust us to elevate your business, one meticulously crafted project at a time.
• Punching, Drilling, Tapping, Bending, Milling: Immerse yourself in our comprehensive suite of top-tier services, explicitly tailored to cater to every manufacturing requirement. Whether it's expert punching, precision drilling, meticulous tapping, seamless bending, or intricate milling, our solutions are crafted to handle both complex and routine tasks with extraordinary excellence and steadfast reliability. Entrust your projects to us, where your vision transforms into tangible success, backed by our unmatched expertise.
• Painting, Anodizing, Black Oxide, Powder Coating: Amplify both the aesthetic allure and structural durability of your products with our extensive range of surface treatment solutions. From masterful painting to high-quality anodizing, robust black oxide, and enduring powder coating, we are dedicated to not only enhancing visual appeal but also fortifying the structural integrity of your components. Rely on Botou Casting Machinery Processing Co., Ltd to significantly boost your product's performance and attractiveness, ensuring they shine in both form and function.
• Heat Treatment: Enhance the performance of your components with our sophisticated heat treatment techniques, specifically designed to boost strength, toughness, and wear resistance. Our advanced processes extend the lifespan and functionality of your products, ensuring they not only meet but excel in any application. Discover the pinnacle of reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's groundbreaking solutions, where innovation meets excellence every step of the way.

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