Customized Precision Forgings for Hot Coke Plant Accessories

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Forging and Pressing
• Application: Machinery Parts
• Material: SS
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• Apply: Auto Parts
• Apply1: Mine Fittings
• Apply2: Coke Plant Accessories
• Apply3: Suitable for Machinery Industry
• Transport Package: Wooden Box
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg

Product Description

Botou Casting Machinery Processing Co., Ltd, a beacon of excellence in the realm of casting and forging, proudly traces its illustrious heritage to Botou Casting Machinery Factory. Nestled in the illustrious hub of Botou, Hebei Province-revered as a center of casting and forging mastery in China-our esteemed company is strategically placed a mere 200 kilometers from the bustling metropolis of Beijing. This prime location empowers us to efficiently cater to both local and global clients, establishing a bridge of craftsmanship that transcends boundaries. Over three decades of relentless dedication have forged a legacy of precision and artistry, allowing us to offer bespoke forging solutions that are unrivaled in their quality and innovation. Our fervor for excellence is not confined to the assimilation of external insights but extends to the adoption of pioneering technologies and cutting-edge machinery. Such commitment to perpetual progress and creative innovation propels us beyond market expectations, setting benchmarks of quality and customer satisfaction. In doing so, we not only redefine industry standards but also deliver exceptional value and excellence to our distinguished clientele, ensuring their utmost satisfaction and trust.

A GUIDE TO FORGING PARTS

Forging, a distinguished and time-honored craft revered since the dawn of human innovation, continues to command the forefront of the metalworking industry. At its core, forging transforms raw metal into majestic forms without sacrificing durability, through sophisticated methods like hammering, rolling, and pressing. Elevated temperatures are employed to metamorphose metal, offering a vast spectrum of forging techniques, each possessing unique benefits and tailored applications.

In the realm of metalworking, forging emerges as the preeminent technique for crafting components with extraordinary physical properties, including unmatched tensile strength, all while remaining economically viable. This prowess lies in the artful manipulation of the metal's grain structure. By eschewing melting, percussion or compression forces strategically realign the grain, resulting in components with strength far superior to those produced by conventional machining or casting.

Botou Casting Machinery Processing Co., Ltd invites you to embrace the myriad advantages of forging. We offer a comprehensive suite of expert forging services, meticulously designed to cater to the diverse demands of a wide array of industries.

DELVING DEEP INTO THE FORGING PROCESS: Embark on an exploration of the intricate and captivating world of forging, where a symphony of specialized subtypes and advanced techniques unite to achieve unparalleled craftsmanship.

Within the vast expanse of forging, a plethora of specialized subtypes unfolds, each distinguished by its own procedural intricacies. Nonetheless, most forging operations adhere to a core sequence of steps, meticulously devised to ensure precision and exquisite craftsmanship.

• The triumph of any forging endeavor hinges on flawlessly crafted dies, which mold and compress metal into the desired forms. Choosing the right tooling is pivotal for realizing the envisioned shape. Custom die designs often become indispensable to fulfill specific needs, especially in large-scale productions where multiple dies are crucial for operations such as flattening, forming, or cutting.
• Following the stages of scrupulous planning and precision toolmaking, the pivotal phase of metalworking commences. The workpiece, or billet, is first cut to exact dimensions before being heated to an optimal temperature, primed for ideal molding.
• In this phase, forging techniques diverge considerably. Depending on the chosen method, the heated billet may be placed between dies, compressed within a preformed cavity, or, for cold forging, remain at ambient temperature for manual hammering to achieve the desired shape.
• For an impeccable final product, additional finishing touches might be essential. For example, any excess material, or flash, from certain dies may require meticulous trimming to ensure a seamless and immaculate result.

COLD FORGING VS HOT FORGING

 

Forging is a prestigious and time-honored craft, gracefully branching into two primary techniques: hot forging and cold forging. Both remarkable processes, despite their distinct operational methods, brilliantly transform raw metal into durable and superior-quality products that are built to endure and impress through the ages.

Hot forging is an innovative and advanced process where metal is heated beyond its recrystallization point, reaching a scorching 2,300 degrees Fahrenheit. This state-of-the-art method is celebrated for its ability to reduce the energy needed to shape metal by lowering yield strength and improving ductility. Furthermore, hot forging skillfully eradicates chemical heterogeneity, ensuring a refined and consistent metal composition that is both uniform and pure.

Cold forging, conversely, challenges the extremes of metal forming by sculpting metals at room or marginally elevated temperatures. Although it can be challenging with tough metals like high-carbon steel, cold forging excels in delivering unparalleled precision, with outstanding dimensional accuracy, impeccable product uniformity, and a smooth surface finish. Its diverse applications include bending, extruding, cold drawing, and cold heading, albeit requiring superior equipment and occasionally necessitating intermediate annealing.



ADVANTAGES

• Preservation of the metal's natural grain flow, thereby ensuring its structural integrity remains intact.
• Retention of the inherent strength of the metal, significantly enhancing its durability and resilience.
• Elimination of defects, inclusions, and porosity, guaranteeing a product of the highest quality and reliability.
• Comparatively low production costs, offering a cost-effective and economically efficient solution.
• Outstanding production yield and efficiency, greatly maximizing output and overall productivity.

 

HOT FORGING

Our esteemed enterprise, Botou Casting Machinery Processing Co., Ltd, is a beacon of distinction in the industry, offering extraordinary hot forging parts and components that are masterfully tailored to meet the multifaceted demands of various sectors. Be it in automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, or submarine industries, our precision-engineered products exemplify an unwavering commitment to excellence and cutting-edge innovation.

Hot forging is a cornerstone technique in creating resilient components within the metal manufacturing arena. Our extensive capabilities enable us to fabricate parts across a comprehensive weight range, from a few grams to substantial hundreds of kilograms. For components that require specialized finishes, we offer a comprehensive suite of secondary operations, including precision machining and state-of-the-art surface treatments, guaranteeing that every piece not only adheres to but exceeds the pinnacle of quality standards.

 

What Is Hot Forging?

Hot forging is a state-of-the-art and sophisticated process that involves heating metal beyond its recrystallization threshold. This transformative technique minimizes flow stress and energy consumption, enabling rapid production rates, effortless metal shaping, and significantly reducing fracture risks during the manufacturing process.

Iron and its alloys are typically subjected to hot forging for two predominant reasons: Firstly, as robust materials like steel and iron undergo work hardening, they become increasingly resistant to shaping. Secondly, hot forging these metals is cost-effective, allowing for subsequent heat treatments that enhance material strength beyond the capabilities of cold working techniques.

Typical temperatures for hot forging are: Aluminum (Al) Alloys: 360°C (680°F) to 520°C (968°F); Copper (Cu) Alloys: 700°C (1,292°F) to 800°C (1,472°F); Steel: reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

During the hot forging process, metals are heated above their recrystallization point to prevent strain hardening. This involves plastically deforming the heated metal and intricately molding it into desired shapes, with molds potentially being heated as well. This high-temperature environment allows for the formation of more complex shapes than cold forging, increasing the metal's ductility and adaptability.

For superalloys, which are naturally less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. This hot forging process maintains the workpiece at an optimal temperature, ensuring the highest quality and integrity of the final product.

Maintaining the workpiece's temperature is achieved by heating the mold to a temperature near to or slightly below that of the workpiece. This approach prevents cooling at mold interfaces, optimizing the metal's flow properties and improving the precision and detail of the formed shapes.

 

Advantages of Hot Forging

• Increased ductility: Hot forging bestows metals with superior ductility, making them easier to mold into the desired configurations.
• Complex shapes: This process enables the formation of intricate and complex shapes often unattainable through other forging methods.
• High precision: Achieve extraordinary precision in the dimensions and surface finishes of forged components, ensuring that the highest standards are consistently maintained.
• Cost benefit: Enjoy reduced production expenses and improved material utilization, making hot forging a financially prudent choice.
• Enhanced stiffness: This process inherently fortifies materials, providing finished products with increased stiffness and durability.
• Size: Our range spans from compact components as small as 1 inch to substantial creations reaching up to 30 inches, expertly accommodating diverse needs and specifications.
• Weight: We offer parts ranging from lightweight ounces to robust components exceeding 100 pounds, precisely tailored to meet your specific requirements.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Discover a world of limitless possibilities with our extensive array of secondary operations, designed to refine and enhance the quality and functionality of your hot forged components. Our tailor-made heat treatment services are meticulously engineered to ensure each piece reaches its zenith in performance and unparalleled durability, solidifying their superiority in demanding applications.

• High Precision Machining: Immerse yourself in the art of precision with our high precision machining services, where mastery meets innovation. We consistently deliver extraordinary results, setting new benchmarks with every project we undertake, ensuring your specifications are met with unparalleled accuracy and quality.
• Punching, Drilling, Tapping, Bending, Milling: Unleash the power of comprehensive manufacturing capabilities with our wide spectrum of services. Be it expert punching, precise drilling, flawless tapping, seamless bending, or meticulous milling, each process is executed with precision and expertise to meet your diverse and intricate manufacturing needs, ensuring exceptional output and satisfaction.
• Painting, Anodizing, Black Oxide, Powder Coating: Transform the visual and structural integrity of your products with our extensive suite of surface treatment solutions. Benefit from our expert painting, superior anodizing, robust black oxide finishing, and durable powder coating to substantially enhance both the aesthetic allure and longevity of your products, creating a perfect blend of beauty and resilience.
• Heat Treatment: Unveil the hidden potential of your components with our state-of-the-art heat treatment solutions. Ingeniously crafted to bolster strength, toughness, and wear resistance, our services ensure your components are engineered for sustained excellence, empowering them to perform at their best in even the most challenging environments.

Detailed Photos

 

Product Description