High-Quality Steel Alloy Components Forging with Custom Sizes Offered

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Hot Forging
• Application: Auto Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Sand Blasting
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Mateiral: Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
• Logo: Customize Available
• Size: Customize Available
• Drawing Format: 3D, Pdf, CAD...
• Transport Package: Carton, Wooden Box
• Specification: customized as drawing, specification
• Trademark: DXCMC
• Origin: China
• HS Code: 7308900000
• Production Capacity: 5000000 Tons Per Year
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Company Profile

Botou Casting Machinery Factory, the renowned precursor of Cangzhou Metallic Crafts Co., Ltd, stands as a shining exemplar of industrial excellence in the thriving heart of Botou. This city is celebrated as a pivotal center for casting and forging within Hebei Province, China, and enjoys a prime location just 200 kilometers from the bustling metropolis of Beijing. With a prestigious legacy of more than thirty years specializing in custom forging, we embody the rich tradition and pioneering spirit of forging mastery. Our steadfast commitment goes beyond merely acquiring external knowledge; we passionately integrate state-of-the-art methodologies and the most advanced machinery available. Our pledge to continuous development and innovation ensures we not only meet but consistently exceed the ever-evolving demands of the market. We are dedicated to delivering unparalleled satisfaction and peerless excellence to our esteemed clientele.

A GUIDE TO FORGING PARTS

Forging is a time-honored technique steeped in ancient tradition, yet it continues to shine as a hallmark in modern metalworking. At its essence, forging is an art form, transforming raw metal into masterpieces while maintaining its solid state. This is achieved through the expert application of hammering, rolling, or pressing. Through this intricate process, forging uses high temperatures to shape metals, providing a wide array of variations, each offering unique advantages.

When compared to casting and other metalworking methods, forging emerges as the unparalleled gold standard for crafting components with remarkable physical properties, such as exceptional tensile strength, all while being economically efficient. The secret to these superior attributes lies in the deliberate manipulation of the metal's grain structure. By eschewing melting, the percussive or compressive forces guide the grain to align perfectly with the contours of the final product, resulting in components with dramatically enhanced strength compared to their machined or cast counterparts.

Botou Casting Machinery Processing Co., Ltd warmly invites you to discover the multitude of advantages that forging offers. Our company serves a diverse range of industries with a comprehensive suite of specialized forging services, tailored to meet a host of application needs.

AN IN-DEPTH EXPLORATION OF THE FORGING PROCESS

In the expansive realm of forging, numerous specialized subtypes exist, each with its own unique procedural complexities. Despite these diverse variations, most forging operations adhere to a foundational series of steps that guide the process.

• The success of any forging endeavor is deeply rooted in the meticulously crafted dies that shape and compress the metal into the desired configurations. Choosing the ideal toolset is crucial in achieving the envisioned form. Often, bespoke die designs are essential to meet precise specifications, especially in large production runs where multiple dies coordinate tasks such as flattening, forming, or cutting.
• Following strategic planning and precision toolmaking, the transformative phase of metalworking begins. Initially, the workpiece, known as a billet, is cut to the exact dimensions required. It is then heated to the precise temperature needed for molding, setting the stage for its metamorphosis.
• Here, forging methodologies branch out significantly. Depending on the chosen process, the heated billet may be placed between dies or within a preformed cavity and compressed to its new shape. Alternatively, in cold forging, the billet is kept at room temperature and meticulously hammered to achieve the desired form.
• To achieve a flawless finish, some final refinements may be necessary. For instance, certain dies produce excess material, known as flashing, which requires skilled trimming to ensure a perfect, polished end product.

COLD FORGING VS HOT FORGING

 

Forging is a revered art that has elegantly evolved over the centuries into two remarkable methodologies: hot forging and cold forging. Each of these distinct techniques possesses unique strategic processes, skillfully transforming raw metal into robust, high-quality products that unlock limitless possibilities in modern manufacturing.

Hot forging represents an enthralling process where metal is heated beyond its recrystallization temperature, sometimes achieving a blistering 2,300 degrees Fahrenheit. This technique is celebrated for its ability to minimize the energy required to shape metal, thanks to the reduced yield strength and increased ductility. Furthermore, hot forging effectively eradicates chemical imperfections, ensuring a consistently uniform metal composition, thereby enhancing the material's overall integrity.

Cold forging, on the other hand, fearlessly molds the formidable strength of metals at room or slightly elevated temperatures. While tough metals like high-carbon steel may offer resistance due to their inherent strength, cold forging excels in achieving exceptional precision with remarkable dimensional accuracy, uniformity, and a refined surface finish. The versatility of this method is showcased through techniques such as bending, extruding, cold drawing, and cold heading, albeit with higher equipment demands and occasional intermediate annealing to reach the desired results.



ADVANTAGES

• Preserve the natural grain flow of the metal, thereby ensuring enhanced structural integrity and boosting the overall performance and longevity of the final product.
• Safeguard and maintain the inherent strength of the metal, ensuring its durability and reliability across a wide range of demanding applications.
• Eliminate defects, inclusions, and porosity, resulting in products of the highest caliber, celebrated for their superior quality and unwavering dependability.
• Achieve relatively low production costs, ensuring economic efficacy and cost-effectiveness in the manufacturing process.
• Deliver outstanding production yield and efficiency, optimizing output and guaranteeing a consistent supply of premium-quality components.

 

HOT FORGING

At Botou Casting Machinery Processing Co., Ltd, we pride ourselves on expertly delivering top-tier hot forging parts and components to a broad array of industries. Our precision-engineered products are indispensable to sectors from automotive and food dairy to machinery, medical, plumbing, and watering. Our reach also extends to mining, petrochemical, electrical, energy, aerospace, submarine, and further horizons. Each product we craft is a testament to our commitment to excellence and precision, meticulously designed to fulfill the highest standards of quality.

Hot forging is celebrated as the elite technique for crafting the metal manufacturing industry's most durable components. Our expansive capabilities empower us to produce both lightweight parts, weighing only grams, and substantial components, scaling up to several hundred kilograms. For parts requiring specialized surface finishes, we offer an extensive suite of secondary operations. These include precision machining and cutting-edge surface finishing, ensuring each piece aligns with the most stringent quality benchmarks, leaving no stone unturned in our quest for perfection.

 

What Is Hot Forging?

Hot forging is an advanced process that involves heating metals beyond their recrystallization temperature. This significant reduction in flow stress and energy consumption accelerates production rates. It simplifies metal shaping, while drastically reducing the likelihood of fractures during the manufacturing process, resulting in a streamlined, efficient production atmosphere.

Iron and its alloys are predominantly chosen for hot forging based on two pivotal reasons: Firstly, as work hardening progresses, these formidable materials like steel and iron become more resistant to shaping. Secondly, the cost-effectiveness of hot forging these metals provides an advantage, allowing for subsequent heat treatment processes that bolster material strength without exclusive dependence on cold working methods.

Standard temperatures for hot forging are as follows: Aluminum (Al) Alloys range between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys require temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be forged at temperatures soaring as high as 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are elevated above their recrystallization point, preventing strain hardening during deformation. This process involves plastically reshaping the heated metal in molds that, when necessary, can also be heated. This high-temperature environment enables the crafting of more complex shapes than cold forging, as the metal becomes exceptionally malleable and adaptable.

For superalloys, known for their limited ductility, specialized methodologies like isothermal forging are employed to avert oxidation. Also recognized as hot forging, this thermal process ensures the workpiece maintains an optimal temperature throughout, guaranteeing uncompromising quality and integrity in the final product.

Maintaining the workpiece's temperature is achieved by heating the mold to a temperature close to or slightly below the workpiece. This technique eliminates cooling at mold interfaces, optimizing metal flow properties and enhancing the precision of forming.

 

Advantages of Hot Forging

• Increased ductility: Hot forging imbues metals with unparalleled ductility, enabling effortless transformation into the desired forms.
• Complex shapes: This process supports the crafting of intricate and sophisticated shapes that may be unattainable with other forging techniques.
• High precision: Achieve exceptional precision in the dimensions and surface finishes of forged components, complying with even the most rigorous standards.
• Cost benefit: Benefit from reduced production costs and enhanced material utilization, making hot forging a financially savvy choice.
• Enhanced stiffness: The process inherently fortifies materials, providing increased stiffness and durability to the final products, ensuring longevity and resilience.
• Size: Our product offerings span from compact 1-inch parts to substantial 30-inch components, meticulously crafted to meet a variety of needs and specifications.
• Weight: We adeptly manufacture parts ranging in weight from lightweight ounces to robust components exceeding 100 pounds, customized to your precise specifications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer: Unlock the full potential of your hot forged components with our comprehensive range of refined secondary operations and bespoke heat treatment services. Each service is meticulously tailored to deliver enhanced performance and unparalleled durability, ensuring that your components achieve optimal functionality in any application.

• High Precision Machining: Immerse yourself in the world of unmatched precision and exemplary craftsmanship with our unrivaled high precision machining services. Each component is meticulously crafted to not only meet but exceed your highest expectations, guaranteeing superior results and unparalleled satisfaction every single time.
• Punching, Drilling, Tapping, Bending, Milling: Discover our versatile array of state-of-the-art manufacturing solutions, featuring expert punching, precise drilling, accurate tapping, seamless bending, and meticulous milling. Our cutting-edge services are designed to meticulously cater to your diverse and complex manufacturing needs, delivering precision and excellence with every project.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the appearance and resilience of your products with our extensive range of advanced surface treatment offerings. Experience the transformation with our professional painting, premium anodizing, robust black oxide, and long-lasting powder coating solutions, all ingeniously engineered to enhance both the aesthetics and durability of your products.
• Heat Treatment: Harness the transformative power of our cutting-edge heat treatment processes to dramatically optimize performance and extend the lifespan of your components. Our sophisticated techniques are specifically designed to enhance strength, toughness, and wear resistance, ensuring your products consistently perform at their best in any challenging environment.

Detailed Photos