Advanced Quality Forging Tools for Professional Metal Work Tasks

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
• Dfxgh: Dfgxhbdfg
• Fghdf: Dfghdfgh
• Dfghdfg: Dfgh
• Dfghfdgh: Dfghdfgh
• Sdfghfsg: Sdfgrsth
• Ertywrt: Tyjdfgh
• Asergadg: Dtrtyhdrht
• Aewrtdafg: Rthyrth
• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory stands as a beacon of innovation and excellence, proudly acknowledged as the illustrious forebear of Cangzhou Metallic Crafts Co., Ltd. Situated in the industrial heart of Botou, this distinguished company lies at the core of the renowned casting and forging hub of Hebei Province, China, nestled a mere 200 kilometers from the bustling metropolis of Beijing. For over thirty remarkable years, we have been a testament to superior craftsmanship in the custom forging industry, embodying a legacy of unmatched forging prowess. Our dedication transcends the mere acquisition of external expertise; we ardently incorporate cutting-edge techniques and advanced machinery into our operations. Driven by an unyielding quest for progress and innovation, we steadfastly ensure that our efforts not only fulfill but consistently exceed market expectations, delivering unwavering satisfaction and extraordinary excellence to our valued customers.

A GUIDE TO FORGING PARTS

Forging is an age-old art revered for its seamless integration into modern metalwork, showcasing unmatched significance. At its core, forging masterfully transforms raw metal while maintaining its robust strength. Talented artisans utilize advanced techniques like hammering, rolling, and pressing to precisely mold materials. This elaborate process, powered by extreme heat, permits the delicate manipulation of metal, offering a diverse array of forging methods, each boasting its own distinctive benefits.

When compared with casting and other metalworking methodologies, forging emerges as the ideal choice for creating components with exceptional physical properties, featuring unmatched tensile strength and outstanding cost-efficiency. The key to these superior outcomes lies in the strategic manipulation of the metal's grain structure. By skillfully avoiding melting, a combination of percussive and compressive forces is employed to guide the grain structure, aligning it flawlessly with the final product's design. This detailed process results in components that showcase significantly enhanced strength compared to their machined or casted counterparts.

Botou Casting Machinery Processing Co., Ltd extends a warm invitation to personally discover the unparalleled advantages of forging. We serve a wide variety of industries with our extensive range of expert forging services, meticulously crafted to meet an assortment of application needs.

A COMPREHENSIVE EXPLORATION OF THE FORGING PROCESS

In the vast realm of forging, there exists a plethora of specialized subtypes, each characterized by its intricate process subtleties. Nevertheless, most forging pursuits follow a fundamental sequence of steps that ensure success.

• The triumph of forging is grounded in the intricately designed dies that mold and compress metal into specific shapes. Choosing the right toolset is vital for achieving the desired form. Tailored die designs are often critical to meet specific requirements, especially in large-scale production where multiple dies work in harmony to complete tasks like flattening, forming, and cutting with precision.
• Following thorough planning and precision toolmaking, the journey of metalworking commences. Initially, the workpiece, or billet, is cut to exact dimensions and heated to the precise temperature required for effective molding.
• At this crucial juncture, forging methodologies may diverge substantially. Depending on the chosen method, the heated billet might be placed between dies or into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at ambient temperature and is shaped through skilled manual hammering to achieve the exact form.
• For optimal results, certain finishing touches might be necessary. For instance, some dies produce excess material known as flashing, which must be carefully trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, an ancient art that has evolved through the ages, gracefully divides into two principal techniques: hot forging and cold forging. Each method uniquely transforms raw metal into robust, high-quality products, capturing the true essence of precision craftsmanship in metalwork.

Hot forging is a distinguished and sophisticated process that involves heating metal beyond its recrystallization threshold, reaching a scorching 2,300 degrees Fahrenheit. Celebrated for its impressive energy efficiency in metal shaping, hot forging benefits from reduced yield strength and increased ductility. This process effectively eradicates chemical inconsistencies, ensuring a homogeneous and consistent metal composition throughout the entire forged product.

Cold forging, by contrast, meticulously molds metals at ambient temperatures or slightly above, testing their strength and endurance. Though tougher metals such as high-carbon steel can be challenging, cold forging is revered for its unmatched precision, offering extraordinary dimensional accuracy, impeccable uniformity, and a superior surface finish. This versatile technique includes bending, extruding, cold drawing, and cold heading, demanding advanced machinery and sometimes intermediate annealing.



ADVANTAGES

• Preserving the natural grain flow of the metal, this method significantly boosts the structural integrity and reliability of the final product.
• Maintaining the metal's intrinsic strength, this ensures the production of robust and long-lasting items that endure over time.
• Eliminating imperfections, inclusions, and porosity, this technique results in impeccably crafted products with flawless quality.
• With relatively low production costs, this process stands as a cost-effective and appealing option for manufacturers.
• Demonstrating exceptional production efficiency and yield, this approach substantially enhances operational productivity and optimizes resource utilization.

 

HOT FORGING

Our esteemed company, Botou Casting Machinery Processing Co., Ltd, stands as a beacon of excellence in delivering extraordinary hot forging parts and components. These meticulously engineered products cater to an extensive array of industries, including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine sectors, and beyond. Each product is a testament to our unwavering dedication to superior design and unmatched functionality.

Hot forging is highly revered for producing some of the most durable and robust components in the metal manufacturing industry. Our expertise spans crafting delicate, lightweight parts weighing just a few grams to manufacturing hefty components weighing hundreds of kilograms. For those parts requiring specialized surface finishes, we offer a comprehensive suite of secondary operations, including precision machining and advanced surface finishing techniques. This rigorous attention to detail ensures every piece reaches the zenith of quality and performance.

 

What Is Hot Forging?

Hot forging is an avant-garde process that involves heating metal beyond its recrystallization point. This sophisticated process reduces flow stress and energy consumption, facilitating accelerated production rates. It simplifies metal shaping and significantly diminishes fracture risks during manufacturing, rendering it an invaluable method in contemporary metalworking.

Iron and its alloys are predominantly hot forged due to two vital factors: Firstly, as work hardening advances, these sturdy materials, such as steel and iron, become increasingly resistant to shaping. Secondly, hot forging these metals is cost-efficient, allowing for subsequent heat treatment processes that enhance strength without solely relying on cold working techniques.

The typical temperatures for hot forging are as follows: Aluminum (Al) Alloys range between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys necessitate temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel can be forged at temperatures reaching 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are warmed beyond their recrystallization point to prevent strain hardening during deformation. The heated metal is then plastically deformed and meticulously shaped in molds, which may also be heated when required. This high-temperature condition allows for the creation of more intricate shapes than cold forging, enhancing the metal's pliability and formability.

For superalloys, which are inherently less malleable, specialized techniques such as isothermal forging are employed to prevent oxidation. Also known as hot forging, this thermal process maintains the workpiece at an optimal temperature throughout, ensuring exceptional quality and structural integrity of the final product.

Maintaining the workpiece's temperature is achieved by heating the mold to a temperature close to or slightly below that of the workpiece. This process eliminates cooling at mold interfaces, thereby optimizing metal flow properties and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with exceptional ductility, facilitating their seamless transformation into desired shapes and forms.
• Complex shapes: This dynamic process enables the creation of intricate and complex shapes that might be unattainable through other forging methods, expanding the horizons of design possibilities.
• High precision: Achieve unparalleled precision in the dimensions and surface finishes of forged components, ensuring that the most exacting standards are consistently met.
• Cost benefit: Benefit from reduced production costs and improved material utilization, making hot forging an astute financial choice for all manufacturing needs.
• Enhanced stiffness: The process inherently strengthens materials, imparting greater stiffness and durability to finished products, guaranteeing long-lasting performance.
• Size: Our product offerings range from compact 1-inch parts to substantial 30-inch components. We cater to diverse needs and specifications, providing solutions meticulously tailored to your exact requirements.
• Weight: We expertly craft parts ranging in weight from light ounces to robust components exceeding 100 pounds, precisely tailored to your specific requirements and applications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, step into the pinnacle of precision craftsmanship with our cutting-edge machining services. Crafted with unparalleled accuracy, each project showcases our commitment to exceeding industry benchmarks. Entrust your projects to our team of skilled experts, who are dedicated to achieving the epitome of quality and precision, ensuring your vision is brought to life with unmatched excellence.
• Punching, Drilling, Tapping, Bending, Milling: Immerse yourself in our wide array of advanced services, meticulously designed to fulfill all your manufacturing needs. From masterful punching and precise drilling to meticulous tapping, seamless bending, and intricate milling, we deliver solutions that handle complexity with grace and simplicity with assurance. Depend on Botou Casting Machinery Processing Co., Ltd for the seamless success of your project.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the look and durability of your products with our broad spectrum of surface treatments. Our expert painting, premium anodizing, robust black oxide, and enduring powder coating services are designed to enhance both the aesthetic appeal and structural durability of your components. Count on Botou Casting Machinery Processing Co., Ltd to enhance your product's performance and appearance, setting new standards for excellence.
• Heat Treatment: Take your component's performance to new heights with our elite heat treatment techniques, precisely tailored to enhance strength, durability, and wear resistance. Our sophisticated processes amplify the longevity and effectiveness of your products, ensuring exceptional performance across all applications. Experience unparalleled reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's state-of-the-art solutions, engineered for excellence.

Detailed Photos