Advanced Precision Forging Tools for Quality Metal Fabrication

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 0251425532
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Polishing
• Forging Tolerance: +/-0.5mm
• Standard: AISI
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• Transport Package: Wooden Case
• Specification: 5KG
• Trademark: CMC
• Origin: Made in China
• HS Code: 7326901990
• Production Capacity: 50000
• Package Size: 5.00cm * 5.00cm * 5.00cm
• Package Gross Weight: 10.000kg
• Lead Time: 30 days (1 - 5 Pieces) ; To be negotiated ( > 5 Pieces)

Product Description

Botou Casting Machinery Factory stands as a venerated beacon of industrial innovation, heralded as the illustrious progenitor of Cangzhou Metallic Crafts Co., Ltd., and majestically anchors itself as a pivotal entity in Botou's industrious landscape. Dominating the casting and forging industry in the bustling Hebei Province of China, our strategic placement merely 200 kilometers from the dynamic metropolis of Beijing enhances our accessibility and operational outreach. For over three decades, we have been the epitome of precision and expert craftsmanship in the realm of custom forging, fostering a legacy steeped in unmatched forging excellence. Our commitment extends far beyond the acquisition of external expertise, as we ardently incorporate cutting-edge techniques and state-of-the-art machinery into our processes. Driven by a relentless quest for progress and innovation, we ensure that our efforts not only meet but consistently exceed market anticipations, offering unwavering satisfaction and distinction to our esteemed clientele.

A GUIDE TO FORGING PARTS

Forging stands as a revered and time-honored craft, seamlessly embracing the needs of modern metalworking with unmatched significance. At its core, forging transforms raw metal with precision and care, maintaining its robust integrity throughout. Skillful artisans use advanced techniques such as hammering, rolling, and pressing to expertly shape materials. This intricate craft, powered by intense heat, allows for the precise manipulation of metal, unveiling a captivating array of forging methods, each offering distinct benefits and unique advantages.

When compared to casting and other metalworking techniques, forging emerges as the superior choice for producing components with exceptional physical attributes, showcasing unmatched tensile strength and remarkable cost-effectiveness. The secret to these outstanding results lies in the careful manipulation of the metal's grain structure. By skillfully avoiding melting, a blend of percussive and compressive forces is applied to guide the grain structure, aligning it flawlessly with the design of the finished product. This meticulous method results in components with significantly enhanced strength, far surpassing their machined or casted counterparts.

Botou Casting Machinery Processing Co., Ltd extends a warm invitation for you to experience firsthand the unparalleled benefits of forging. We serve a diverse array of industries with our complete suite of expert forging services, meticulously tailored to meet a wide spectrum of application requirements.

AN IN-DEPTH EXPLORATION OF THE FORGING PROCESS

Within the vast realm of forging, a multitude of specialized subtypes exist, each defined by its intricate process intricacies. However, most forging endeavors follow a fundamental sequence of steps to ensure success.

• The success of any forging process is deeply rooted in the precisely crafted dies that mold and compress metal into specific forms. Selecting the right toolset is vital to achieving the desired shapes. Custom die designs are often indispensable to fulfill exact specifications, particularly in large-scale production runs where multiple dies coordinate to perform tasks like flattening, forming, and cutting with precision.
• Following meticulous planning and the creation of precision tools, the transformation of metalworking begins. Initially, the workpiece, known as the billet, is cut to exact dimensions and then heated to the precise temperature required for effective molding.
• At this critical juncture, forging methodologies can vary significantly. Depending on the chosen technique, the heated billet may be placed between dies or into a preformed cavity for compression. Alternatively, in cold forging, the billet remains at room temperature and is skillfully shaped through manual hammering techniques to achieve the desired form.
• To achieve optimal results, certain finishing touches might be necessary. For instance, some dies produce excess material known as flashing, which must be meticulously trimmed to ensure a flawless final product.

COLD FORGING VS HOT FORGING

 

Forging, an ancient yet constantly advancing artistry, distinctly separates into two premier methods: hot forging and cold forging. Each unique technique intricately transforms raw metal into enduring, high-quality creations, embodying the quintessence of precision craftsmanship in metalwork.

Hot forging, a meticulously honed technique, involves elevating metal temperatures beyond their recrystallization threshold, reaching an impressive 2,300 degrees Fahrenheit. This method is lauded for its exceptional energy efficiency in metal molding, due to reduced yield strength and enhanced ductility. Additionally, it effectively eliminates chemical inconsistencies, ensuring a uniformly consistent metal composition throughout the forged masterpiece.

Cold forging, conversely, carefully reshapes metals at room temperature or just slightly higher, testing their strength and resilience. While tougher metals like high-carbon steel may present challenges, cold forging is revered for its unmatched precision, delivering extraordinary dimensional accuracy, consistent uniformity, and an outstanding surface finish. This versatile approach includes bending, extruding, cold drawing, and cold heading, necessitating advanced equipment and sometimes intermediate annealing processes.



ADVANTAGES

• Preservation of the metal's natural grain flow, significantly enhancing the structural strength and integrity of the final product.
• Retention of the metal's innate strength, ensuring robust and enduring products that gracefully withstand the test of time.
• Total elimination of imperfections, inclusions, and porosity, resulting in flawlessly crafted pieces of metalwork.
• Relatively low production costs, positioning it as a cost-effective and attractive choice for manufacturers.
• Exceptional production efficiency and yield, significantly optimizing operational productivity and effective resource utilization.

 

HOT FORGING

Our company, Botou Casting Machinery Processing Co., Ltd, stands at the forefront of delivering extraordinary hot forging parts and components. These precision-crafted products perfectly serve an extensive array of industries, from automotive to aerospace, and everything in between: food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, submarine sectors, and beyond. Each piece is a testament to our unwavering dedication to excellence in both design and functionality.

Hot forging is celebrated for crafting some of the most robust components known in metal manufacturing. Our prowess spans from producing lightweight parts just a few grams in weight to forging substantial components weighing hundreds of kilograms. For parts that demand specialized surface finishes, we offer an exhaustive range of secondary operations, including precision machining and advanced surface finishing. This scrupulous attention ensures each component achieves unmatched quality and peak performance.

 

What Is Hot Forging?

Hot forging is a sophisticated process involving the heating of metal past its recrystallization point. This effectively diminishes flow stress and energy consumption, facilitating faster production rates. It simplifies metal shaping and considerably reduces fracture risks during manufacturing, making it an indispensable technique in contemporary metalworking.

Iron and its alloys are predominantly hot forged, primarily for two pivotal reasons: First, as work hardening advances, these indomitable materials like steel and iron become increasingly resistant to shaping. Second, hot forging these metals is economically viable, allowing for subsequent heat treatment processes that enhance strength without sole reliance on cold working techniques.

The customary temperatures for hot forging are as follows: Aluminum (Al) Alloys range between 360°C (680°F) and 520°C (968°F); Copper (Cu) Alloys need temperatures from 700°C (1,292°F) to 800°C (1,472°F); Steel is forged at temperatures reaching up to 1,150°C (2,102°F).

 

 

 

How are Hot Forgings Made?

In the hot forging process, metals are heated well beyond their recrystallization point to preclude strain hardening during deformation. The heated metal is then plastically deformed and shaped in molds, which may also be heated as necessary. This high-temperature condition allows for the creation of more intricate shapes than cold forging, thus enhancing the metal's pliability and formability.

For superalloys, which naturally exhibit lower malleability, specialized techniques like isothermal forging are employed to avert oxidation. Also known as hot forging, this thermal process sustains the workpiece at an ideal temperature throughout, ensuring unparalleled quality and structural integrity in the final product.

Maintaining the temperature of the workpiece is achieved by heating the mold to a temperature close to or just below that of the workpiece. This strategy eliminates cooling at the mold interfaces, thereby optimizing metal flow properties and enhancing forming precision.

 

Advantages of Hot Forging

• Increased ductility: Hot forging endows metals with remarkable ductility, making manipulation into desired shapes and forms effortlessly achievable.
• Complex shapes: The process supports the creation of intricate and complex shapes that may be unattainable through other forging methods, thereby expanding design possibilities.
• High precision: Achieve exceptional precision in the dimensions and surface finishes of forged components, ensuring that the most exacting standards are consistently surpassed.
• Cost benefit: Experience reduced production costs and improved material utilization, making hot forging a financially astute choice for manufacturing requirements.
• Enhanced stiffness: The process naturally reinforces materials, imparting greater stiffness and durability to finished products, guaranteeing long-lasting performance.
• Size: Our versatile product offerings span from compact 1-inch parts to substantial 30-inch components. We cater to diverse needs and specifications, providing solutions meticulously tailored to your requirements.
• Weight: We skillfully craft parts ranging from lightweight ounces to robust components exceeding 100 pounds, intricately tailored to suit your specific requirements and applications.

 

 

 

APPLICATION

 

Material	Characteristics	Application
Stainless Steel	Corrosion-resistant	Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries. Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy Steel	Easily processed Good mechanical properties Low material cost	Widely used at temperature lower than 900 F.
HSLA/Microalloy Steel	Good mechanical properties Low material cost Simple thermomechanical treatment	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Aluminum A356.0	Good strength-to-weight ratio Readily forged	Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries.
Nickel-Base Superalloy	Oxidation resistance Creep-rupture strength	Used at temperature between 1200 and 1800 F. Used for structural shapes, turbine components, fittings, and valves.
Titanium	High strength Low density Excellent corrosion resistance	About 40% lighter in weight compared to steel parts. Used primarily in the temperature services to 1000 F.  Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.

Secondary Operations and Heat Treatment of Hot Forging We Offer

• High Precision Machining: At Botou Casting Machinery Processing Co., Ltd, experience the pinnacle of precision with our superior machining services. Each masterpiece is crafted with unparalleled accuracy and expertise, delivering results that consistently exceed industry benchmarks. Allow our team of highly skilled professionals to steer your projects towards perfection, achieving the utmost in quality and precision.
• Punching, Drilling, Tapping, Bending, Milling: Discover our extensive suite of cutting-edge services designed to fulfill all your manufacturing needs. From masterful punching to precise drilling, meticulous tapping, seamless bending, and detailed milling, we provide solutions that manage both complexity and simplicity with excellence and reliability. Count on us to ensure the success of your project.
• Painting, Anodizing, Black Oxide, Powder Coating: Elevate the aesthetics and durability of your products with our comprehensive surface treatment solutions. Featuring expert painting, premium anodizing, durable black oxide, and robust powder coating, we commit to enhancing both the visual appeal and structural integrity of your components. Trust Botou Casting Machinery Processing Co., Ltd to enhance your product's performance and appearance.
• Heat Treatment: Amplify your component's performance with our advanced heat treatment techniques, intricately designed to increase strength, toughness, and wear resistance. Our cutting-edge processes aim to extend the lifespan and functionality of your products, ensuring they excel in any application. Experience unparalleled reliability and efficiency with Botou Casting Machinery Processing Co., Ltd's sophisticated solutions.

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